Jon you understand me totally. You knew I'd want to embrace the maximal 
complexity and make the problem hard. So what I REALLY need is a tip-tilt 4th 
stage, a .... 5 stage system. Am I out of signals on the parallel port? My 
computer is off in the shop so I can't check right now, but I'll look into it.

   Which raises a materials question then. Do people have much experience 
machining cast iron? I understand steel sings under load and there's no way Al 
can take the kind of loads a gear cutter would undergo. Would an Al 'skin' with 
a steel 'skeleton' work out?

   Anyone know a cheap source for tailstocks when I would run this thing in 
strait rotary stage?

Andrew


> 
> But, the lathe may not be the most ideal solution. 
> Using gear cutters, 
> they will turn in the horizontal plane.  To cut
> helical gears, you need 
> to have the axis of the A axis inclined relative to the
> horizontal.  
> Universal dividing heads have a swivel that allows the axis
> to point up 
> or down.  Then, the tailstock can be raised or lowered
> to reach the end 
> of the arbor.  You tilt the A axis to match the helix
> angle.  Of course, 
> you could mount the lathe on spacer blocks to accomplish
> the same.
> 
> Jon



      


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