On Mon, Sep 27, 2010 at 11:56 AM, Jon Anderson <janders1...@comcast.net> wrote:
>  On 9/27/2010 7:32 AM, Igor Chudov wrote:
>> I have a possible job to do to drill and tap 200 holes. The more I
>> think, the more it seems that I would be served well if I get rigid
>> tapping to work.
>
> Thought just occurred to me, EMC will thread mill, right? Given the
> number of holes, you might consider popping for a Thriller made by Emuge.
> Properly programmed, it will drill, thread, and chamfer the hole. Emuge
> has details of how to program the thread milling, use that data in a
> subroutine.
> I'm not familiar with subroutine calls with repeats, but done properly,
> I think you could get away with a sub call for one row, a sub call
> repeating that row call in the other axis, and the subroutine itself.
>
> A potential job several years ago would have involved huge amounts of
> drilling and tapping 1/4-20 blind holes. Had the job come through I
> would have quickly gotten into a machining center. I contacted Emuge for
> some details on cycle time. Given a 10K spindle and proper coolant, an
> engineer told me to expect a cycle time of a few seconds per hole. You
> don't have that RPM or high volume coolant, but it should give you an
> idea. Of course, being mostly hobby, gotta weigh time vs money...

I have high enough volume coolant for this application. My top RPM for
a long job is 2,600 RPM.

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