On Sat, 9 Oct 2010, Stuart Stevenson wrote:

> Date: Sat, 9 Oct 2010 10:08:34 -0500
> From: Stuart Stevenson <[email protected]>
> Reply-To: "Enhanced Machine Controller (EMC)"
>     <[email protected]>
> To: EMC2-Users-List <[email protected]>
> Subject: [Emc-users] tuning question
> 
> Gentlemen,
>  assessment please
>
> Fanuc AC servo amp w/+-10 V velocity input - encoder feedback from motor
> Fanuc AC servo motor
> PPMC
> EMC2 2.5.0-pre
> Touchy GUI
>
> http://www.mpm1.com:8080/machines/enshu.ini
>
> the following are the variations from the .ini file and the resultant
> screenshots
>
> FF1 0
> FF2 0
> http://www.mpm1.com:8080/machines/Screentshot1.png
>
> FF1 0
> FF2 0
> Pgain 50
> http://www.mpm1.com:8080/machines/Screentshot2.png
>
> FF1 .5
> FF2 0
> Pgain 50
> http://www.mpm1.com:8080/machines/Screentshot3.png
>
>
> Pgain 50
> http://www.mpm1.com:8080/machines/Screentshot4.png
>
>
> in screenshots 1 2 and 3 notice the squared trace on the beginning of the
> accel and decel
> I get this on all axes including the spindle and am unable to tune it away
> I have tried many different combinations of tuning values
> the best trace is the spindle with a max accel of 2 - this allowed a much
> higher Pgain and stiffened the spindle considerably
> the spindle has very little inertia as it drives only the gearbox and
> spindle
> I see the squared traces on the spindle
> the ending traces work smooth until I start getting the tuning a lot tighter
> then the traces tend to even out on all axes
> do you believe this is a result of the marriage between the fanuc hardware,
> ppmc and emc2?
> motion of the axes feels, looks and cuts smooth and accurate - the following
> error spikes are the focus
> suggestions, comments
> thanks
> Stuart
>
> -- 
> dos centavos

screenshots 1,2 and three look like simply not enough FF1 (error proportional 
to velocity)

screenshots 4 looks like FF1 is correct and you are seeing residual errors 
(jerk = derivative of accel) These might be due to phase lag so could be 
partially ameliorated by bumping up the sample rate.

2 pfennigs


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