Gene,

For a test on the cheap, you can usually fet one of these for ~$25.00 with a
coupon.  Check the collet in the store for runout before you buy.  I have
two and they are my "router".  The aluminum snout makes for ridgid mounting
and a 1/4 X 1/8 collet adapter allows me to accurately hold the 1/8"
endmills I use.  The motor cooling air also is not directed at the work
surface so I do not get dust everywhere.  This also makes a shop vac a very
effective dust collection tool.

http://www.harborfreight.com/power-tools/grinders/electric-die-grinder-with-long-shaft-44141.html

Yeah Yeah.... its HF, but if it breaks, I am only out a few bucks.  I have
toyed with splitting it and running the spindle off a belt reduction to get
the slower speeds.  Too many house projects must be done before I attempt
that.

On Wed, Feb 2, 2011 at 7:14 AM, Viesturs Lācis <viesturs.la...@gmail.com>wrote:

> 2011/2/2 Erik Christiansen <dva...@internode.on.net>:
> > On Wed, Feb 02, 2011 at 05:35:14AM -0500, gene heskett wrote:
> >> On Wednesday, February 02, 2011 05:23:40 am Steve Blackmore did opine:
> >>
> >> > Easy enough to make a similar design using htd belts and pulleys.
> >>
> >> However, using toothed belts & pulleys, 30/1 to get the torque  will be
> a 2
> >> step reduction.  And that will likely bulk up too much.
> >
> > I've often wondered what a two-step htd belt reduction does to backlash?
> >
>
> When belts are tightened well, then I think it is good from backlash
> point of view. The main question, just like Gene pointed, is designing
> it to be compact, not a large and bulky box.
> 30:1 ratio might require even more than 2 stages - one would need to
> combine 6:1 and 5:1 ratios to get it in 2 stages, but that involves
> very high differences in pulley sizes, so for compact design only very
> few teeth will be in contact on small pulley.
> But in the mill head the belt will have to deal all the forces between
> endmill bit and material, that is why I think that just several teeth
> in contact between belt and pulley might lead to short lifetime of the
> belt.
>
> Viesturs
>
>
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