Marshland Engineering wrote:
>> On the other hand if your servo drives require a +/- 10VDC analog input then 
>> it is hard to beat this combination in my opinion: a Pico >Systems PPMC 
>> motherboard with a DAC, ENC, and DIO running off of an Intel D510MO.
>> I am delighted with mine.
>>     
>
> The above looks like the way to go for me.
>
> I have the old servo dynamics analog cards which I can reuse. (I wanted to 
> use the UHU cards we built up but I'll keep that for the  next project)
>
> My current mill only energises the drives when in Run or Do One mode. All 
> other times the drives are off. What must happen with manual feed is the 
> actual positions need to be updated so when you put it back into Run mode the 
> drives don't shoot off to the last position. (PS I have a manual encoder on 
> my CNC lathe but it's no replacement for hand wheels.) Both my lathe and 
> current mill have encoders on the motor and on the table for each axis. 
>   
With EMC2, and my hardware, you can switch back and forth between manual 
and CNC by pressing a button or two.  But, CNC is so good, I just really 
don't feel the need to have the manual function at all.  When in the CNC 
mode and out of E-stop, the drives are energized all the time, and are 
constantly holding position, even if the G-code program is finished, or 
your are in CNC-manual mode.  Jog keys or a jog encoder (MPG) can be 
used to move the machine.  When you go to E-stop, the encoders still 
record position, and EMC constantly updates the actual position as the 
commanded position.  So, when you come out of E-stop, it just holds 
position at the last place you moved it manually.

If you build a pendant with an MPG, you will probably never touch the 
handwheels again.  (On the other hand, my main machine tool, a converted 
Bridgeport, doesn't have handwheels, so I couldn't use them anyway.)  
But, I am really comfortable machining all sorts of stuff using either 
jog jeys (for constant feed rates) or the MPG (for moving around and 
touching off with feeler gauges and edgefinders.)
> If I can do the above, then you will have another EMC contributor. 
>
> The only other thing is, we have a lot of CAD software in XP and I would like 
> to be able to have EMC2 and XP running at the same time. 
>   
There is VMware, but I have no idea if it runs on the RT kernel we use.  
I have about 5 computers here for various tasks.  I use VMware to run 
both Linux and Windows 2000 on my desktop, but don't do that on the 
computer that runs the machine tool.
> Often when modifying a one off part, we use the hand wheels and then find the 
> engineer left a measurement off the PDF drawing. We need to be able to 
> quickly load the DXF and do the measurement to continue.
>   
There may be network ways with programs like VNC to do what you want, 
such as run a CAD/CAM application from a remote computer.  EMC should be 
perfectly compatible with that.

Jon

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