I emc'ed a small benchtop mill back when it was pre-emc2.  That machine has
worked great, but I would like something bigger and stiffer.  I recently
redid my config, upgraded to EMC2, and it's even better than the old EMC.
The HAL is sweet.



I would be doing very small niche production (20-50 parts per year, 5 at a
time, small parts, 2x2x4 ) and hobby stuff....  Everyone points to the VMC's
and says that's the only way to go, but I can't spend 15k on a machine I run
very part time, and don't have the space for.

I found a bridgeport boss 5 series 1 locally that actually still runs.  I'm
debating making a low offer (He's asking $2500, with some tool holders), it
has a QC30 spindle and power drawbar, then gutting and parting out the
electronics, and converting to either new NAM34 steppers with encoders or
servos.  I've inspected the mill, and it's tight and been well cared for.
(I'd rather find a Boss that had a blown control after a few hours sitting
in a corner somwhere...)

Should I be looking for another mill instead?  The vertical mills seem like
they would strike a good balance between size and capability, although they
lack a lot of the speed and automation.

If I go with steppers and encoders, is the picosystems card the way to go?
Other suggestions for the hardware with the 'best integration' in EMC2?
Last time around, I built a lot of stuff.  This time, I'm more interested in
getting a solid setup running and making chips, so I'd be buying breakout
cards, interface boards, drivers, etc.

Thanks in advance...

murph
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