On Tuesday, March 15, 2011 09:49:41 AM andy pugh did opine:

> On 15 March 2011 04:32, gene heskett <[email protected]> wrote:
> > I knocked that elderly B&D apart tonight, far enough to see that it
> > only needs the bearing on the chuck end of the shaft, but the collet
> > is really a trashy collet, so if I follow that idea, I may as well
> > start by making my own shaft to take a decent MT2 collet as I have
> > those.
> 
> Do what that chap Edward's link seems to have done, use an ER11
> extension spindle as your basis:
> http://cgi.ebay.com/ER11-8MM-STRAIGHT-SHANK-CHUCK-CNC-MILLING-LATHE-D66-
> /150573752140 or 16mm dia, but needing a snap-ring groove or something
> http://cgi.ebay.com/New-C16-Er11-150L-Milling-Straight-Shank-Holder-US-/
> 110452460881 ER11 goes up to 17/64".
> Then use the water pipe as you originally intended, with some $5
> angular contact bearings to suit. (8mm and 20mm are easy, 16mm would
> need sleeving up or machining down, as there are no 16mm ID angular
> contact or taper-roller bearings.
> 
> My hobbing axis uses the same idea, but with an ER32 holder and taper
> roller bearings.

Just to see if this idea is workable, and who knows, if a decent runtime 
life can be had, I bought one of those $30 Chicago Tools die grinders from 
HF last night.  And for runtime extension, I have a speed controller I use 
with a PC router in my router table that could slow it down to just a few 
thou, still fast enough given what I seem to be able to do at 2500 revs in 
the mills own spindle, those mortises look sweet. Solid carbide router bits 
seem to be _very_ sharp, unlike the chip inlayed versions.  Those 
absolutely must have the faces kissed and polished with a diamond wheel 
else they just burn their way through cherry.

In the meantime while its on a truck, I can get the jig to hold the stick 
over the edge of the table made, and get an alu bar about 3" wide, an inch 
thick, and about 10" long sawed out and faced flat.  I will drill & tap the 
front of the spindle housing for about 4, 1/4" bolts so as to attach that 
to the face of the z sled, so it extends to the left about 8".  Then when 
that grinder gets here so I can get some measurements off its extended 
nose, find some u-bolts & drill for those.  But because its a 30 dollar 
tool, expecting the nose piece to actually be in line with the shaft is 
probably asking too much, so I'll probably have to plow a groove to lay it 
in that might even be tapered from top to bottom. I have some .250" drill 
rod that might serve to extended the shaft line so I can measure the 
housings wibbles once the shaft is made true to the tables x axis.

This should keep me out of the bars for a few days. ;-)

-- 
Cheers, Gene
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
<http://tinyurl.com/ddg5bz>
<http://www.cantrip.org/gatto.html>
It is through symbols that man consciously or unconsciously lives, works
and has his being.
                -- Thomas Carlyle

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