On Wed, Apr 06, 2011 at 10:19:16AM -0500, Igor Chudov wrote:
> I did an experiment. I took a 1/4" thick piece of junk Lexan, and beat it
> with a steel bar. The Lexan piece would not shatter. It is supposed to be
> bendable cold, but I do not have the facilities to do this.
> 
> I bend mine with a gas torch. I learned how to be careful with the torch, to
> avoid most surface bubbling. I still get some bubbles, but not too much, and
> it is just fine for a mill enclosure. I tried a plastic heating strip, it
> was not hot enough for 1/4" Lexan.

That sounds safer to this nervous Nellie, but Wikipedia shows
"Elongation (ε) @ break 80–150%". Such toffee-like behaviour should be
good for cold bending. It does also say Tg (glass transition temperature)
for polycarbonate is 150 °C, but as it's more like (tough) toffee than
(plexi)glass, then it won't just shatter.

Given a Tg of 150 °C, I'd venture that a 10 minute soak in boiling water
could ease the bending, without bubbling, and reduce springback of the
1/4" polycarbonate. (May help those of us who "do not have the facilities
to [bend it cold]")

Anyhow, them wot's done it are the experts. I just hope they stood well
back the first time. :-)

Erik

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