On Tuesday, July 26, 2011 02:14:33 PM yann jautard did opine:

> Chris Radek wrote:
> > Yes, it was found and fixed as a result of the testing that happened
> > before 2.4.0.
> 
> ok, in fact I wondered if this had been discovered, because it could be
> very dangerous with a milling machine.
> 
> in my case, it's just boring, but not dangerous.
> 
> >> I know I should upgrade EMC, but... it works well now.
> > 
> > No it doesn't.
> 
> well, obviously not, but it's only when I try to do unusual things, such
> as changing the whole program. But this is very unusual.
>  So I can deal with it.
> 
> In fact, I very well know I should upgrade, but I'm really afraid of the
> time it will need to have it running again. For now, I'm here at 7:30AM,
> and I go home at midnight, making a solar panel each 7 minutes... So if
> I can just upgrade EMC without re-installing the whole distro, I may
> try. But reinstalling the whole thing is not possible now. When this
> 6-months-late work is over, I'll look into it.

Would it be possible to locate a suitable computer, and have a helper do 
the more recent install by downloading and burning the 10.04 LTS image from 
linuxcnc.org?  The idea of saving your data dirs is still a good one, and 
once the new install appears to be running (update emc to the latest as 
soon as it boots ands seems stable, there are some new toys in 2.4.6-
git#####), set it beside the old machine, move the keyboard, mouse, monitor 
and parport cables to the newer machine, zero the z with plenty of 
clearance and try your program.  It it doesn't work, then in 10 minutes 
worth of moving cables back you are back in production on the old box.  And 
maybe have learned enough that the config can be fixed (post the errors 
here and someone can probably advise) and a new try made tomorrow.

If you don't have a helper and you are doing assembly tasks in between 
machine reloads & restarts, then I have this image of a one armed paper 
hanger in your shop.  ;-)

But that is hard on you, I have done it, 40 hours straight a few times when 
TSHTF and the tv station was off the air with a burned up final socket or 
similar, which in an old GE transmitter is several hundred screws, many of 
which can only be gotten to with one of the left angle screwdrivers you can 
turn the screw 1/4 turn at a time if lucky.  I call then left angle because 
there really isn't any 'right' angle to use those (fill in the blank) 
things.

Can you estimate this job runs completion date?

The newer emc runs enough smoother (for me at least) that you can possibly 
tweek feed rates and accels and save quite a few seconds per unit, which 
might make taking it down to do the upgrade, time that could possibly be 
made up.  On my machine, I found that reduced accels allowed max_vels to be 
raised to almost double.  Running xylotex drivers now, at about 27.5 volts, 
but what I really need are to jack up the motor voltage to 70 volts and buy 
some gecko's.  That way I could break more tooling because the spindle is 
puny powered, only about 200 watts.  ;-)

Cheers, gene
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Like winter snow on summer lawn, time past is time gone.

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