Mark have you tried inserts designed for aluminum? They have a razor 
sharp polished edge...

John

On 9/12/2011 4:12 AM, Mark Wendt wrote:
> Kirk,
>
>       I turn wood reel seat inserts all the time on my lathe.  I use HSS,
> and grind the cutting tool to a half-round or half-moon shape (make it
> sorta look like the end of your thumbnail).  Grind in a little relief
> and then hone the edge sharp.  You'll always get tear-out with carbide
> tools, because you just can't seem to get them sharp enough.  The big
> radius on the cutting tool when it's sharp will cut the nastiest
> hardwoods like buttah.
>
> Mark

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