On Saturday, November 19, 2011 10:04:49 PM Dave did opine:

> >>Would that not be prima faci evidence that a redesign is in order
> 
> Yes, but they are too busy making product to bother with a redesign and
> resulting modifications.
> 
> They consider it a CODB.    And it is clearly their choice.    They have
> another machine about 100 feet away that is newer but it chugs along at
> only about 15 transfers per minute.  The gear boxes last quite a bit
> longer but the machine puts out only  62 % of the output.

And they are considering doing a shutdown for a day or 4 while you do your 
"walk on water" dog & pony show? 1/3rd more output per hour should be 
attractive to them I'd think.  :)
> 
> There are a number of machines that feed this machine and the staffing
> is the same whether they run 15 or 24 transfers per minute.   The only
> significant incremental cost is wear and tear on the machine.    A gear
> box is about $1200 plus 1-2 hours to install it.    So they just keep a
> few on the shelf.    The last time I was at that plant back in July,  I
> modified the software and servo setup so when they jam up the machine,
> they can recover in a shorter period of time - they might save 30
> seconds or so to clear a jam.   If things are running well something
> jams up about every 20 minutes or so due to product variations which
> they can't control.
> 
> The production people were thrilled!

Chuckle, gotta love it, when Momma is happy, everybody is happy. ;-)

> The chain is very sturdy so it seems to last for years.
> 
> Dave
 

Cheers, Gene
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
My web page: <http://coyoteden.dyndns-free.com:85/gene>
The only "intuitive" interface is the nipple. After that, it's all learned.
(Bruce Ediger, [email protected], in comp.os.linux.misc, on X 
interfaces.)

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