One thing that could be a factor I suppose..  I am using the probotix 40v
system, it uses a sla7078mr stepper driver.  There is no shielding on the
cables to the motor, and whenever I am routing plastic, if I run the vacuum
too close, static discharge does something somewhere, and the drivers, or
something fritzes until I cycle the power.

If indeed it is missing steps, I find it hard to accept that it is from
overpowering the system.  40ipm in plastic with a .125" bit at .2" depth
per pass isn't much.

On Mon, Feb 13, 2012 at 7:24 AM, Erik Friesen <e...@aercon.net> wrote:

> These are long reach 2 flute, they do flex a bit.  I suppose I could be
> losing steps, but it always finishes pretty well at zero, not .1 off.
>
>
> On Sat, Feb 11, 2012 at 11:06 PM, Jon Elson <el...@pico-systems.com>wrote:
>
>> Erik Friesen wrote:
>> > I have been puzzling over how to deal with double sided routing of 1"
>> pvc.
>> > Currently I am working on a 12" x 12" square area, with 10 work pieces
>> > arrayed out.  Each part has a couple 1/8" zero holes that I use to line
>> up
>> > when I flip the pvc.  The problem lies in the fact that nothing really
>> > comes out when I flip the pvc.  I am using G10l2P*R* to rotate the board
>> > depending on a two point zero.  However, the points never are square
>> with
>> > each other, to the tune of .100 off at 10" from zero.  I have checked my
>> > machine squareness and I believe it is less than .010 on a 12" piece.
>>  All
>> > I can figure out is that the 1/8 endmill is wandering enough to cause
>> > this.  Does anyone with experience doing this have some points to offer?
>> >
>> Hmmm, very strange.  I don't use 1/8" HSS endmills, only carbide.  I
>> know the HSS cutters
>> can deflect, but no WAY can it deflect even .050" (half your error).
>> Could the workpiece
>> be slipping on the table?  Could the head of the machine be swinging on
>> the round
>> ram (if it is built like that?)  Why not cut one side and then go back
>> and re-check the
>> initial coordinate setup at the corner?  That will detect part slippage.
>>
>> And, of course, if this is a stepper machine, check for loss of steps
>> after a long
>> program.
>>
>> Jon
>>
>>
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