On Thursday, February 16, 2012 08:16:36 PM Steve Blackmore did opine:

> On Wed, 15 Feb 2012 16:29:36 -0500, you wrote:
> >The plastic, except for temporary fitting wouldn't do for permanent as
> >it will be trapped between the spindle preload nut, and it's locking
> >nut in normal operation.  That is driven tight with a drift punch in
> >the nut slots.  The plastic will 'cold flow', loosening the nut, and
> >that won't be good for things.
> 
> The Al flanged bush I have fitted could be made of steel and would
> permit a preload nut. It's 5mm thick turned with a flange. The spindle
> is 40mm dia, the bush is 50mm + a 10mm flange (70mm total OD). The
> flange is drilled and tapped with 5 holes on a 55mm PCD. The encoder
> disk is bored 50mm and fixed to the flange with countersunk 3mm screws.
> 
> In my case the preload nuts are inside the headstock casting so it
> didn't need to be anything special, just had to hold the encoder wheel
> true and in a fixed position relative the spindle.
> 
That sounds like the only thing in common is that the spindle shaft has 
bearings.  :)  Your sound like a real machine, but I think Toys would be 
done a disservice when I call mine a toy.

> The lathe has an encoder fitted as standard driven by a timing belt 1:1,
> but the encoder is noisy. I had all the materials handy so it was simple
> and cheap to make one as a temporary fix. Never got around to finding a
> suitable replacement at the right price and to be honest, I stopped
> looking as it works so well.
> 
Its amazing how a little thought often comes up with a better idea than 
OEM, and you can get away with that every place but in the military. :(

> Steve Blackmore
> --
> 
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Cheers, Gene
-- 
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------------------------------------------------------------------------------
Virtualization & Cloud Management Using Capacity Planning
Cloud computing makes use of virtualization - but cloud computing 
also focuses on allowing computing to be delivered as a service.
http://www.accelacomm.com/jaw/sfnl/114/51521223/
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