i dont know any numbers, but used for fits like gas piston cylinders.  concave 
feature size would be limited to the wire diameter, so maybe like .1mm radius?  
the wire is passed thru material from a spool and used only once, so precision 
is in the range of the machine movement - say ten microns or better.  feedrates 
are calculated in cubic inches (centimeters) per hour if i remember correctly - 
so, very slow.  but i think the process is used to produce gear surfaces.  i 
dont know about helical gears, although one end of the cutting wire can be made 
to move independently of the other.


--- On Sun, 5/13/12, Viesturs Lācis <viesturs.la...@gmail.com> wrote:

> From: Viesturs Lācis <viesturs.la...@gmail.com>
> Subject: Re: [Emc-users] Some advice needed
> To: "Enhanced Machine Controller (EMC)" <emc-users@lists.sourceforge.net>
> Date: Sunday, May 13, 2012, 4:12 AM
> 2012/5/13 charles green <xxzzb...@yahoo.com>:
> > wire electric discharge cutting?
> 
> How precise is it?
> My tolerances are +/- (0,01...0,02)mm
> 
> Viesturs
> 
> > --- On Sun, 5/13/12, Viesturs Lācis <viesturs.la...@gmail.com>
> wrote:
> >
> >> From: Viesturs Lācis <viesturs.la...@gmail.com>
> >> Subject: Re: [Emc-users] Some advice needed
> >> To: "Enhanced Machine Controller (EMC)" <emc-users@lists.sourceforge.net>
> >> Date: Sunday, May 13, 2012, 12:32 AM
> >> 2012/5/13 charles green <xxzzb...@yahoo.com>:
> >> > easy solution:  segment the program into a
> sequence of
> >> files, one for each different tool.
> >>
> >> Yes, that is how it is done now.
> >>
> >> Can anyone suggest some more sources for tools to
> create
> >> internal
> >> module 0,5 gears?
> >>
> >> Viesturs
> >>
> >>
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