On Tue, 22 May 2012 13:43:33 +0000
erik.555.gr...@gmail.com wrote:

> Are there any major dis-advantages to using glass scales as position  
> feedback for a servo system versus using encoders directly attached
> to the motors. I could see where backlash might be an issue but if
> using precision ground ballscrews........

Used alone I think there is a disadvantage. The low count simply adds
to the quantization problem i.e. not enough counts/servo cycle. The
hybrid approach I think is almost ideal. I'm beginning to think that
using a gear train between the servo motor and the encoder may have
advantages especially where one uses a glass scale for final position. 
I recently took and encoder off the end of the servo motor where I had
iffy mechanical implementation and used a small timing gear to put the
encoder on the coupling belt between the servo motor and the ballscrew. 
After I got the timing gear done correctly; it had come loose and was
driving me even more nuts. ;-) ( I helped it with a bit of blue
locktite. :-) I now have just over 100K counts/inch which makes tuning
really nice. The axis also has a glass scale but I've not hooked it to
I, yet! The glass scale is a 10 um so a bit coarse but just fine for my
well used machine. There is a difference between control and accuracy
and few well used machines will hold better than a thou. 
Sorry for rambling on.

 HTH

Dave

BTW- there is agreement between the encoder (emc display) and the glass
scale on a accurite dro of at worst one or two counts. 

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