On Jun 3, 2012, at 10:54 AM, Kirk Wallace wrote:

> These printers are very clever and the products entertaining, but I have
> issues with how they fit in with the big picture. Plastic, over a the
> long run has very limited utility, but never goes away and stays toxic.
> What is going to happen to all of these busts of Yoda once the
> entertainment value has worn off?

Hi Kirk,

Well plastic is generally used where metal is not needed. One example would be 
a Yoda bust, or a hose connecter. No need to make them out of aluminum (for the 
most part). The energy embodied in a given part of aluminum is at least a 
magnitude higher than the same part of plastic. So we are better off (at least 
carbon wise) if a given part is made out plastic instead of metal.

Also, all types of plastic are cleanly recyclable in plasma gasification 
recycling plants (online in Japan and the first is now online in NYC):
http://en.wikipedia.org/wiki/Plasma_Converter

And with the Thermal depolymerization process:
http://en.wikipedia.org/wiki/Thermal_depolymerization

The problem with plastic is when it doesn't make it to the recycling centers 
and worse when it even doesn't make it to the dump. But aluminum really is no 
different in this regard. An aluminum can that makes its way to the beach of a 
deserted island will be there for a long long time.

> I prefer to work with the materials nature provides, and which we have
> become environmentally and biologically used to - metals, wood, rock,
> dirt, etcetera. 

As Doug pointed out PLA is biodegradable and is in fact made from corn and/or 
sugar. Soy based plastics are a reality now too, with even major auto companies 
using it in cars now.

HDPE is directly usable in plastic extrusion 3D printers with some modifcation. 
All you have to do is shred it and feed in a grain hopper style feeder. If you 
prefer to mill HDPE, here is a cool instruct able showing how to make HDPE 
blocks:

http://www.instructables.com/id/Making-Blocks-out-of-HDPE-milk-jugs/


Cheers,

Jeshua Lacock
Founder/Engineer
3DTOPO Incorporated
<http://3DTOPO.com>
Phone: 208.462.4171


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