On Jul 21, 2012, at 9:50 AM, Jon Elson wrote:

> Jeshua Lacock wrote:
>> 
>> It looks like over a 10 foot span I have about 24mm (0.96 inches) of sag in 
>> the middle. 
>> 
> 10 foot span?  25 mm diameter?  Oh, my, that sounds WAY past the safe range.
> See http://www.nookindustries.com/ball/BallCalculators.cfm#CriticalSpeed
> for a critical speed calculator.  With the stiffest fixing of the ends, 
> you might
> be able to get 500 RPM safely.  That would be 100 IPM with a 5 TPI screw.
> With a coarser leadscrew pitch, you don't ned as high an RPM, so maybe
> this will be OK.

Thanks everyone for all the very useful information!!! Most of the information 
I had no idea about!

And thanks for the calculator Jon. Using End Fixity B (one end double bearing 
the other single bearing) for 117 inch span I get a safe RPM of 278.

At 5cm/rev that is 547 IPM. I think I could happily live with that. More 
important than top end speed to me is how fast the table can accelerate. And 
for a 250+ pound table 547 IPM rapids seems pretty decent to me. This axis is 
also going to be the slowest, so for raster scanning I can move more rapidly on 
the Y axis.

If I had double bearing on both sides (End Fixity C), I would get to 805 IPM 
and with End Fixity D I would get to 1220 IPM. Unfortunately, I think that 
would require taking the ballscrews to a machine shop. I guess if I ever want 
faster top end speed that is an option. 


Thanks again,

Jeshua Lacock
Founder/Engineer
3DTOPO Incorporated
<http://3DTOPO.com>
Phone: 208.462.4171


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