Hi Andy,

What types of diesel injectors are you working with?  Direct injection?  I'm a 
fan diesel direct injection.  There are potential uses for piezoelectric 
injectors other than just pushing oil.  I am looking for a similar injector to 
deposit solder paste onto circuit boards.  

Mydata has a MY500 solder paste printer but it about $200k USD more than I want 
to spend in the next year or so on a printer.  It looks to be a nice machine.  
I may see if I can get a replacement head for a MY500 if I can.

At the 37 second mark they show a cutaway of the Mydata My500 solder paste 
print head:
http://www.youtube.com/watch?v=cC41j-LJZm4

My thought was to get a fairly low volume diesel direct injector (i.e. 1L to 2L 
4-cyl diesel car) and grind away the lower section of the nozzle which has the 
6 or 8 pinholes to allow solder paste to exit a bit more freely.  I don't want 
a spray pattern but just a micro dot deposited below the injector.  I think the 
velocity and volume can be altered a bit by changing the wave shape applied to 
the injector.  I also don't need 30k PSI as this may make the paste do weird 
things like go through the PC board.  From what I've read the piezo stack takes 
about 100V to fire but piezo ceramics are static in nature so applying a DC 
potential of 100V will hold the stack at its extended position and shorting it 
to ground will constrict the stack.

In the US Ford etc. diesel trucks are plentiful but I don't feel like spending 
$600 on a truck sized injector + a core charge.  So, if anyone has a new/used 
injector lying around they don't have plans for I may be interested in 
experimenting with one.  It should be a direct injector but please correct me 
if a mechanical injector would work as well.  Some tuning shops match injector 
flow rates but I'm not sure what happens to the ones with plugged pinholes or 
with flow rates just lower than needed.  For an experiment it would not matter 
to me.  You may say I'm all wet thinking about direct injection for a solder 
paste printer and that would be ok.


Thanks,
Dennis


>  -------Original Message-------
>  From: andy pugh <bodge...@gmail.com>
>  To: dengv...@charter.net, Enhanced Machine Controller (EMC) 
> <emc-users@lists.sourceforge.net>
>  Subject: Re: [Emc-users] OT - Ford diesels
>  Sent: Aug 04 '12 12:24
>  
>  The same things have made Diesels a lot faster. 100hp / litre is
>  pretty common in production engines. I remember when that was a race
>  motorcycle tune.
>  The engine I am working on is the low-power version of the 2.0 at
>  180hp and 420Nm (320 ft.lb)
>  
>  --
>  atp

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