On Mon, 2012-10-22 at 16:18 -0400, John Kasunich wrote:
> Oops, replied to Dave instead of the list.
> 
> ----- Original message -----
> From: John Kasunich <jmkasun...@fastmail.fm>
> To: dave <dengv...@charter.net>
> Subject: Re: [Emc-users] LinuxCNC Week in Wichita
> Date: Mon, 22 Oct 2012 16:17:16 -0400
> 
> 
> 
> On Mon, Oct 22, 2012, at 03:44 PM, dave wrote:
> > On Mon, 2012-10-22 at 07:09 -0500, Stuart Stevenson wrote:
> > > Do you mean the G&L that had the Allen Bradley control on it?
> > > We found the X, Y and W (table) axes have a lot of backlash. We are
> > > replacing the balls in the ball nuts. This has tightened them very nicely.
> > > The X axis ball nut does not mount solidly to the table. We are working on
> > > that right now.
> > > The Y axis scale is broken beyond repair. I believe we can run just as
> > > accurate using the motor and compensation.
> > > 
> > > On Sat, Oct 20, 2012 at 3:53 PM, Jon Elson <el...@pico-systems.com> wrote:
> > > 
> > > >
> > > > > Stuart Stevenson wrote:
> > > > >
> > > > Oh, yeah, I've been meaning to ask what ever happened to the
> > > > K&T horizontal?  Did you ever get the encoder fixed or replace
> > > > it with something more robust?
> > > >
> > > > Jon
> > 
> > Hi Stuart, 
> > Indeed I think you can especially with tight ball screws. In fact, if
> > you really want to be anal put a high count encoder eg. >= 10 K
> > counts/rev on the ballscrew for position and an encoder on the motor for
> > control; or emulate your 5 axis with I on the ballscrew and the rest on
> > the motor. 
> > My ease of tuning increased considerably when I went from glass scales
> > to encoders on the ballscrew. 
> 
> Several years ago we did the experiment on the X axis.  We used two PID
> loops, one with feedback from the motor encoder, the other with feedback
> from the glass scale.  We set P, D, FF, etc on the one that used the
> motor
> encoder, and I on the one that used the glass scale.  The outputs are 
> summed before they go to the drive.  It worked - the motor encoder loop
> keeps things stable, and the I gain from the glass-scale loop takes 
> care of things like screw errors and screw growth from temperature
> changes.
> 
> I haven't been active at all in EMC/LinuxCNC for the last few years,
> but if my work schedule permits, I think I will try to make it to
> Wichita next summer.  Sounds like fun!
> 
> John Kasunich

Thanks John for the memory bump. I'd forgotten the summer in the loop.
I'd like to use age as an excuse but I'm only 74. 

Dave


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