I did a quick search in my archive and there are a couple of relevant
pictures of the lens shape and a mold
there may be more when I get around to doing more scanning
http://www.collection.archivist.info/searchv13.php?searchstr=ps+lamp
Dave


On Thu, Apr 18, 2013 at 8:48 AM, Gregg Eshelman <g_ala...@yahoo.com> wrote:

> How are molds for plastic reflectors machined? They have a large number of
> sharp edged corner cubes.
>
> Could be done with EDM, but how would the EDM electrode be machined? All
> those small facets have to be polished for the reflector to reflect light.
>
> Plastic reflectors have been made like this as far back as 1952. Before
> that there were ones with larger corner cube patterns molded in glass.
>
>
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