On 29 April 2013 06:33, Cecil Thomas <wctho...@chartertn.net> wrote:

>  My only
> real concern is going to be integrating spindle speed control because
> the existing control utilizes two huge rheostats to control the drive
> motor field and the generator field.  I might just lash up a servo or
> stepper with a belt to the control knob.

In your position I would be strongly tempted to remove the whole Ward
Leonard setup, probably offering it to someone wanting to repair their
lathe.

You seem to have a single phase supply spinning a 3-phase idler motor
spinning a second three phase motor spinning a generator spinning a DC
motor.

The Ward-Leonard arrangement is fairly elaborate in itself, but
running it from a rotary phase converter is just excessive.

I suggest that you might want to consider a single phase motor driving
a generator to electrolyse water to run a hydrogen-powered fuel cell
to create the DC supply. (Hmm, my attempt to think up the most
ludicrous-possible arrangement has actually come up with a _simpler_
system!)

It has to make more sense to couple a 3-phase motor and
single-phase-input VFD directly to the spindle?

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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