If you can lay hands on some fine, black monofilament, or whatever it is that's 
used in gun scopes, you could make an optical crosshair and skip the computer 
generated one. The real crosshair's position isn't going to wabble about as the 
camera chenges temperature and it won't be dependent on the video resolution - 
as long as the camera has enough depth of field to focus on both the crosshair 
and the feature on the work to which you're aligning.

A google for eyepiece with crosshair shows that one doesn't have to resort to 
pestering black widow spiders. There are hunks of high quality optical glass 
with lines carved into them for this sort of use. ;-)

--------------------------------------------
On Mon, 8/19/13, Gene Heskett <ghesk...@wdtv.com> wrote:

 And I'd
 like to see the 
 crosshairs timed from the camera output as opposed to the
 arbitrary 640x480 
 centered locations as that is potentially a source of heat
 related error as 
 the pcb holding that teeny sensor moves as the pcb grows in
 the heat.  But 
 we're likely stuck with that and will have to depend on the
 rigidity of the 
 mounts we cobble up.

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