You comment about McMaster Carr is right on target. Their sales office NEVER 
closes. They do have good quality material, and they somehow get it to you in 
record time..... If you know someone who is a regular customer, they get a new 
catalog about every six months, ask to get the old one. It is really a great 
reference book, not quite as good as the Ducommun Supply catalog, but they are 
still in business. 

----- Original Message -----

From: emc-users-requ...@lists.sourceforge.net 
To: emc-users@lists.sourceforge.net 
Sent: Sunday, November 3, 2013 12:39:17 PM 
Subject: Emc-users Digest, Vol 91, Issue 13 

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Today's Topics: 

1. Re: G33.1 probem (Gene Heskett) 
2. Re: G33.1 probem (John Kasunich) 
3. Re: G33.1 probem (Gene Heskett) 
4. Re: Rotary stage (Eric Keller) 
5. Re: G33.1 probem (Jon Elson) 
6. Re: G33.1 probem (Dave Cole) 


---------------------------------------------------------------------- 

Message: 1 
Date: Sun, 3 Nov 2013 13:27:44 -0500 
From: Gene Heskett <ghesk...@wdtv.com> 
Subject: Re: [Emc-users] G33.1 probem 
To: emc-users@lists.sourceforge.net 
Message-ID: <201311031327.44117.ghesk...@wdtv.com> 
Content-Type: Text/Plain; charset="windows-1256" 

On Sunday 03 November 2013 12:58:44 John Thornton did opine: 

> You only peck tap when doing it by hand. When you machine tap you always 
> go all the way in and back out. It is wise to use good quality taps and 
> inspect the first few cutting edges with a strong glass before use to 
> look for signs of wear like cupping. 
> 
> JT 

I can appreciate that John, but my excuse is that I am at least 200 miles 
from anyplace I can buy a 'quality' tap that I can eyeball for edge etc 
before I drop the card for a 10 pack, one thats strong enough to do that. 

So my local tap suppliers all stock the cheapest they can get, crap aimed 
for the beginner hobby market. Today's Hansen is a piece of crap made from 
cast iron, anything with a black nitride coating will be both the wrong 
size and not sharp enough to seriously damage a stick of margarine. So I 
use what I can get that looks sharp, which is usually the nitrided Mibro. 
But while they seem to be hard enough, and sharp enough, and are generally 
the right size, the chip gulleys are too shallow and it will be chip bound 
in 2 turns. So I am forced to peck regardless of how its being driven, 
blowing it clean on the backout & if theres enough pause, a drop of cutting 
oil. 

Now if someone knows where I can buy an 8-32 tap that can tap an 8-32 blind 
hole pre-drilled .250" deeper than the needed threads, tapped as deep as 
the tap is long and do it repeatedly for a dozen holes before I am rigging 
to EDM its broken pieces out of the hole, I am all ears. And it may have 
to do it in a piece of tool steel right out of the paper sleeve. 

> On 11/2/2013 3:50 PM, Gene Heskett wrote: 
> > However, this doesn't answer the question about anyone else having 
> > written a "peck cycle" using the G33.1 routine and had it work 
> > perfectly, or if they too had encountered a duck that walks & quacks 
> > like this one. Thanks Gregg. Cheers, Gene 

Thanks John. 

Cheers, Gene 
-- 
"There are four boxes to be used in defense of liberty: 
soap, ballot, jury, and ammo. Please use in that order." 
-Ed Howdershelt (Author) 

It is better to be bow-legged than no-legged. 
A pen in the hand of this president is far more 
dangerous than 200 million guns in the hands of 
law-abiding citizens. 



------------------------------ 

Message: 2 
Date: Sun, 03 Nov 2013 13:37:12 -0500 
From: John Kasunich <jmkasun...@fastmail.fm> 
Subject: Re: [Emc-users] G33.1 probem 
To: emc-users@lists.sourceforge.net 
Message-ID: 
<1383503832.26287.42370113.0d783...@webmail.messagingengine.com> 
Content-Type: text/plain 



On Sun, Nov 3, 2013, at 01:27 PM, Gene Heskett wrote: 
> 
> I can appreciate that John, but my excuse is that I am at least 200 miles 
> from anyplace I can buy a 'quality' tap that I can eyeball for edge etc 
> before I drop the card for a 10 pack, one thats strong enough to do that. 

Gene: 

You really need to get familiar with the McMaster Carr website. They 
tend to sell decent quality stuff, and even if you are so far back in the 
woods that they have to ship in sunshine, I'm sure UPS will deliver. 
(In fact, UPS probably brings in the sunshine.) McMaster ships from 
Aurora Oh, so it is probably only 2 days from you. 

-- 
John Kasunich 
jmkasun...@fastmail.fm 



------------------------------ 

Message: 3 
Date: Sun, 3 Nov 2013 14:31:19 -0500 
From: Gene Heskett <ghesk...@wdtv.com> 
Subject: Re: [Emc-users] G33.1 probem 
To: emc-users@lists.sourceforge.net 
Message-ID: <201311031431.19958.ghesk...@wdtv.com> 
Content-Type: Text/Plain; charset="windows-1256" 

On Sunday 03 November 2013 13:56:49 John Kasunich did opine: 

> On Sun, Nov 3, 2013, at 01:27 PM, Gene Heskett wrote: 
> > I can appreciate that John, but my excuse is that I am at least 200 
> > miles from anyplace I can buy a 'quality' tap that I can eyeball for 
> > edge etc before I drop the card for a 10 pack, one thats strong 
> > enough to do that. 
> 
> Gene: 
> 
> You really need to get familiar with the McMaster Carr website. They 
> tend to sell decent quality stuff, and even if you are so far back in 
> the woods that they have to ship in sunshine, I'm sure UPS will 
> deliver. (In fact, UPS probably brings in the sunshine.) McMaster 
> ships from Aurora Oh, so it is probably only 2 days from you. 

While I have bought some stuff from McMaster Carr, its more because they 
may be the only ones stocking what I need. Either way their prices are 
astoundingly high. Take a nook bronze nut for 1/2" 10 tpi ACME thread, 
with a 3/4" OD, 11 tpi thread (IIRC) on the outside, so you can use two and 
adjust easily for very low backlash. 8 or 9 years ago when I bought them 
and a stick of black oxide coated, 1/2 10 tpi acme rod, those 3 pieces were 
just south of $175. And UPS bent the bolt, about 1/8" in its length. I 
straightened it as best I could and used it. I should have bought a 
Chinese ball screw for about that money. A longer one for the lathe was 
only $138 delivered to my front deck this past summer. 

They may have it, but their search engine sucks, worst in the business and 
if you do manage to find it, they are 2x to 4x too proud of it in the 
$/item column. 

When I paid nearly $80 for two timing belt pulleys for the same Z drive, I 
expected a decent finish, and got what looked like sand castings I had to 
finish boring to size. Consequently, M-C has been my source of last 
resort, not my first goto place. 

And maybe I'm just in a bad mood, its looking more & more as if I'll have 
to find about 35 large for a new knee if I want to walk well again. I can 
find it if I have to, but that will about wipe us out. Then how long will 
I get to use it is the next question. As a type 2 diabetic, and 79yo, I am 
statistically well past my use by date already. So we wait & see. Sigh... 

Cheers, Gene 
-- 
"There are four boxes to be used in defense of liberty: 
soap, ballot, jury, and ammo. Please use in that order." 
-Ed Howdershelt (Author) 

For every credibility gap, there is a gullibility fill. 
-- R. Clopton 
A pen in the hand of this president is far more 
dangerous than 200 million guns in the hands of 
law-abiding citizens. 



------------------------------ 

Message: 4 
Date: Sun, 3 Nov 2013 14:53:05 -0500 
From: Eric Keller <eekel...@psu.edu> 
Subject: Re: [Emc-users] Rotary stage 
To: "Enhanced Machine Controller (EMC)" 
<emc-users@lists.sourceforge.net> 
Message-ID: 
<CANEU9Uw5vVn0hQe3+RWLUcWK-CTGJopPsLQHjEffkU=tbod...@mail.gmail.com> 
Content-Type: text/plain; charset=ISO-8859-1 

I'm too lazy to get an igs viewer, is it a harmonic drive? I have a 
pile of harmonic drives in the basement off of a robot I bought cheap. 

On Sun, Nov 3, 2013 at 10:49 AM, Stuart Stevenson <stus...@gmail.com> wrote: 
> it is a cycloidal drive 
> 
> 
> On Sun, Nov 3, 2013 at 7:32 AM, Marius Liebenberg 
> <mar...@mastercut.co.za>wrote: 
> 
>> Andy, 
>> I am busy with such a design. I think it is called an Orbital drive. I 
>> have not cut any parts yet but will start soon. Can you share your 
>> experiences with this idea? 
>> 
>> On 2013/11/03 12:53 AM, andy pugh wrote: 
>> > On 2 November 2013 19:47, Stuart Stevenson <stus...@gmail.com> wrote: 
>> >> Andy, 
>> >> this is my idea of a rotary drive 
>> >> 
>> >> https://www.dropbox.com/s/jbc53qf9dx4cxjp/rotarycurvic.igs 
>> > I think I tried to build something like that once, in fact I was 
>> > hoping to use it in a product. 
>> > Mine was an internal gear driving a spur gear with two teeth fewer. 
>> > The idea was for the internally-toothed gear to wobble in a small 
>> > circle. (driven by an eccentric on a motor). 
>> > 
>> > I was mainly trying for a very thin drive, at the time. 
>> > I think we gave up on it eventually, as I had a plan B that involved a 
>> > bit less invention. 
>> > 
>> 
>> -- 
>> Regards / Groete 
>> 
>> Marius D. Liebenberg 
>> MasterCut cc 
>> Cel: +27 82 698 3251 
>> Tel: +27 12 743 6064 
>> Fax: +27 86 551 8029 
>> Skype: marius_d.liebenberg 
>> 
>> 
>> --- 
>> This email is free from viruses and malware because avast! Antivirus 
>> protection is active. 
>> http://www.avast.com 
>> 
>> ------------------------------------------------------------------------------
>>  
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>> developers love is also attractive to malware creators. Download this white 
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> 
> 
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> hello 
> ------------------------------------------------------------------------------
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> Android is increasing in popularity, but the open development platform that 
> developers love is also attractive to malware creators. Download this white 
> paper to learn more about secure code signing practices that can help keep 
> Android apps secure. 
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------------------------------ 

Message: 5 
Date: Sun, 03 Nov 2013 13:54:57 -0600 
From: Jon Elson <el...@pico-systems.com> 
Subject: Re: [Emc-users] G33.1 probem 
To: "Enhanced Machine Controller (EMC)" 
<emc-users@lists.sourceforge.net> 
Message-ID: <5276aa11.3090...@pico-systems.com> 
Content-Type: text/plain; charset=ISO-8859-1; format=flowed 

Gene Heskett wrote: 
> Now if someone knows where I can buy an 8-32 tap that can tap an 8-32 blind 
> hole pre-drilled .250" deeper than the needed threads, tapped as deep as 
> the tap is long and do it repeatedly for a dozen holes before I am rigging 
> to EDM its broken pieces out of the hole, I am all ears. And it may have 
> to do it in a piece of tool steel right out of the paper sleeve. 
> 
I buy 5 or so at a time from MSC, J&L, KBC and similar outfits. 
For shallow holes or thin sheet material, I use spiral FLUTE taps, 
they bring the chips up the hole just like a twist drill. Fantastic! 
But, on deep holes, they will bind up with chips and break sometimes. 
So, for those I often use spiral point taps. I did a fixture plate in 
3/8" aluminum with 288 10-32 holes in one setup, with rigid tapping. 
The tap is still about as sharp as when new! 

Jon 



------------------------------ 

Message: 6 
Date: Sun, 03 Nov 2013 15:40:15 -0500 
From: Dave Cole <linuxcncro...@gmail.com> 
Subject: Re: [Emc-users] G33.1 probem 
To: emc-users@lists.sourceforge.net 
Message-ID: <5276b4af.3040...@gmail.com> 
Content-Type: text/plain; charset=ISO-8859-1; format=flowed 

Spiral point taps are made for through hole tapping.. they tend to push 
the chips ahead of the tap. Not good for a blind hole. 

http://www.shars.com/product_categories/view/2160902/HSS_Spiral_Point_TapsPlug_Style
 

Spiral flute taps work well for blind holes. 
http://www.grainger.com/Grainger/WIDIA-GTD-Spiral-Flute-Tap-1TRK6?Pid=search 
http://www.shars.com/product_categories/view/807222403/HSS_HiSpiral_Flute_Tap_USA
 

Not cheap though... 

Dave 


On 11/3/2013 2:54 PM, Jon Elson wrote: 
> Gene Heskett wrote: 
>> Now if someone knows where I can buy an 8-32 tap that can tap an 8-32 blind 
>> hole pre-drilled .250" deeper than the needed threads, tapped as deep as 
>> the tap is long and do it repeatedly for a dozen holes before I am rigging 
>> to EDM its broken pieces out of the hole, I am all ears. And it may have 
>> to do it in a piece of tool steel right out of the paper sleeve. 
>> 
> I buy 5 or so at a time from MSC, J&L, KBC and similar outfits. 
> For shallow holes or thin sheet material, I use spiral FLUTE taps, 
> they bring the chips up the hole just like a twist drill. Fantastic! 
> But, on deep holes, they will bind up with chips and break sometimes. 
> So, for those I often use spiral point taps. I did a fixture plate in 
> 3/8" aluminum with 288 10-32 holes in one setup, with rigid tapping. 
> The tap is still about as sharp as when new! 
> 
> Jon 
> 
> ------------------------------------------------------------------------------
>  
> Android is increasing in popularity, but the open development platform that 
> developers love is also attractive to malware creators. Download this white 
> paper to learn more about secure code signing practices that can help keep 
> Android apps secure. 
> http://pubads.g.doubleclick.net/gampad/clk?id=65839951&iu=/4140/ostg.clktrk 
> _______________________________________________ 
> Emc-users mailing list 
> Emc-users@lists.sourceforge.net 
> https://lists.sourceforge.net/lists/listinfo/emc-users 



------------------------------ 

------------------------------------------------------------------------------ 
Android is increasing in popularity, but the open development platform that 
developers love is also attractive to malware creators. Download this white 
paper to learn more about secure code signing practices that can help keep 
Android apps secure. 
http://pubads.g.doubleclick.net/gampad/clk?id=65839951&iu=/4140/ostg.clktrk 

------------------------------ 

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***************************************** 

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