Oh i didn't think about stepper. The equations are useful for DC, BLDC, PMSM, 
Asyncronous and probably also for switched reluctance.



On Sun, 19 Apr 2015 14:19:04 -0400
Gene Heskett <[email protected]> wrote:

> On Sunday 19 April 2015 10:22:40 Karlsson & Wang wrote:
> > Motor torque depends on current. Then increasing acceleration torque
> > will also increase but how much depends on the inertia, there
> > rotational inertia and the mass moved. It is also possible there are
> > some viscous load which depend on speed of motion or rotational load.
> > I assume current will increase but how much I have no idea.
> >
> > Electric motor generate a back EMF which depend on rotational speed so
> > there is less voltage left to increase current/torque at high speed
> > and more available voltage left to decrease speed.
> >
> > Here
> > http://en.wikipedia.org/wiki/Brushed_DC_electric_motor#Torque_and_spee
> >d_of_a_DC_motor the voltage balance and torque equations a little bit
> > more than half way down in the document is incredibly good knowledge
> > if working with servo motors. It is also useful to think about this
> > equations then working with other types of electric motors. The
> > equations are actually so important i think it would be a good idea to
> > include them in the Linuxcnc manual maybe in the integrator chapter
> > and I could provide some help if I have enough time.
> 
> We are slightly at odds Nicklas. You are talking servo's correctly, and I 
> am talking steppers. These are different critters.
> 
> The servo's you refer to will allow a small error and catch up when they 
> can, which may or may not wreck your part depending of the tolerances.  
> Steppers OTOH, will stall under the same conditions, wrecking the part 
> and likely breaking the tool too when the direction reverses at the end 
> of that move  So one has to be quite considerably more cautious, even 
> paranoid, about how much you ask of them in the speed ranges where the 
> torque to stay precisely on the path may be iffy, particularly in a 
> complex part that may be quite a few loops thru the code to do the depth 
> the job needs.
> 
> One of those consideration is available spindle horsepower, as in lack 
> thereof, its a 200 watt motor!  I intend to switch it out at some point, 
> putting the 400 watter I took out of the lathe in its place, making it a 
> 2 speed range belt drive when I do, all of which I will have to design & 
> make.  It, for some jobs, needs both 5x the rpms to get above any 
> framing resonances and a higher feed rate just to enhance the tool life 
> by cutting deeper into cooling wood when I am carving wood.  The wood, 
> if the tool is sharp, doesn't burn, but the bit can turn straw colored 
> occassionaly.
> 
> But thats off topic and I haven't really started on a design for that 
> yet.
> 
> The higher voltage psu and a 5i25 card I just ordered are this springs 
> project.  The motor is a different critter.
> 
> > Regargs Nicklas Karlsson
> >
> >
> >
> > On Sun, 19 Apr 2015 05:55:31 -0400
> >
> > Gene Heskett <[email protected]> wrote:
> > > On Sunday 19 April 2015 02:58:14 Karlsson & Wang wrote:
> > > > Increase in speed should almost certainly be 48/28 faster. I think
> > > > this is true for acceleration to. Then you just have to hope for
> > > > the electric motor to tolerate the higher voltage and for the
> > > > mechanics to tolerate higher speed/acceleration.
> > >
> > > Humm, I would have to assume that since the motor currents would not
> > > be similarly increased, that the accels, wouldn't be enhanced by
> > > anywhere near that same ratio.
> > >
> > > The motors ultimate torque shouldn't change, just the speed at which
> > > the torque falls off due to inductance?
> > >
> > > At present I do not believe the applied accels are modulated in the
> > > TP to be slower at the higher motor speeds where torque is falling
> > > off, so we need to use an accel it can handle in spite of the
> > > falloff.  This costs us time at the lower speeds where there is
> > > generally plenty of torque.
> > >
> > > IMO, the accel should be applied with something that looks like a
> > > t=rc time constant mapping, but that would not be optimum for the
> > > needed decel since that would start a new t=rc curve, a fast slowing
> > > at an rpm point where the torque is not available.
> > >
> > > Experimentally I have found I can move the existing setup at 22 ipm
> > > in the range where table weights are well balanced if I use really
> > > slow accels like 2 seconds or more to top speed.  But for anything
> > > like decent accel settings, I'll stall at 10 ipm or less so I
> > > generally use sub 10 ipm moves now.  One of the reasons for kicking
> > > the motor voltage up closer to the limits of the drivers, 50 volts
> > > in the case of the 2M542 driver.
> > >
> > > > Nicklas Karlsson
> > >
> > > Thanks Nicklas.  At least I have a starting point now for how much
> > > faster I can go.  I got the new psu mounted with  cooling arranged
> > > yesterday, but not hooked up yet.
> > >
> > > Cheers, Gene Heskett
> > > --
> > > "There are four boxes to be used in defense of liberty:
> > >  soap, ballot, jury, and ammo. Please use in that order."
> > > -Ed Howdershelt (Author)
> > > Genes Web page <http://geneslinuxbox.net:6309/gene>
> > >
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> Cheers, Gene Heskett
> -- 
> "There are four boxes to be used in defense of liberty:
>  soap, ballot, jury, and ammo. Please use in that order."
> -Ed Howdershelt (Author)
> Genes Web page <http://geneslinuxbox.net:6309/gene>
> 
> ------------------------------------------------------------------------------
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> Develop your own process in accordance with the BPMN 2 standard
> Learn Process modeling best practices with Bonita BPM through live exercises
> http://www.bonitasoft.com/be-part-of-it/events/bpm-camp-virtual- event?utm_
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