On Saturday 16 May 2015 08:49:51 andy pugh wrote:
> On 16 May 2015 at 10:41, Gene Heskett <[email protected]> wrote:
> >> Keyways can be cut with a Junior hacksaw, or mill it and make a
> >> round-topped key.
> >
> > "needle file" work. ;-)
>
> I see a hacksaw as a special case of a file.

True Andy, but the hacksaw blades available in these here parts need 
about a 5/8" starter hole.  Perhaps a metal blade in a sabre saw if you 
have one with a tight guidance.  The one I have thinks tight is less 
than 50 thou of sideways slop.  Even with my shaky hands, I could grab 
the blade in a vicegrip and guide it better. If I could get it thru a 
9mm hole.  That is TBD, and might require grinding away a mm or so of 
the back of the blade.

I just bought another grinder last week, $4 at a yard sale.  Plain 
bearings but runs 100x smoother than one I paid $70 for 10 years ago, 
1/8+ inch of endplay, but coasts for 3 or 4 minutes after shutoff.  
Qiuute fine grained wheelstones burned full of wood or plastic, took a 
while to clean that up with one of those 1x1x6 black carbide dresser 
bars.  I'll get my $4 use out of it. ;-)

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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