Greetings;

I went out and wired up a breadboard, using software stepping, including 
2 of the 3 motors today, setting quite leasurely timings in the opto 
drive, but ran into a stepconfig limit when entering the horrible 
latency of this computer, finding stepconfig cannot set a base thread 
any slower than 50 u-s.  I made the motors turn the correct amounts I 
think, so I saved it and ran lcnc to the new config.  Boom at launch a 
realtime delay by the time it had drawn the axis screen.  But what the 
heck, its a test.

Looking at the waveforms with that slow pocket scope, it appears the 
on-off transition is the slower of the two, but is capable of a 2 or 3 
microsecond reset time on the port.  The drivers are faster than that by 
a good margin, so when the 5i25 arrives, I can probably use a .75 u-s 
reset time & can then move the motors quite a bit faster.

I also wheeled that isolation tranny to where I could take a meter to it 
and read the label, it has two windings and 5 leads as there is a green 
wire that may be to a static shield between the windings or ???

Each winding is rated 127 volts and about 17 amps.  It has a hole filling 
central plug, with a nylon strap fixed so it can be used as a handle to 
carry it.  I haven't investigated how hard it would be to drive out the 
plug, and uncover it enough to be able to remove a few turns to lower 
the secondary voltage.  I did some ebay searching, but haven't found 
anything I could use as a 24-36 volt buck, yet.  A 36 volt buck should 
give me about 127 volts dc with a cap input filter, which sounds about 
the right ballpark.  The thought crosses my mkind to use a choke input 
filter, which would also, given enough Henry's, would be about the same 
voltage, BUT a shutdown from heavy drive would quite likely run the 
output up to blow the caps levels unless I could find the correct 
varistor to absorb the surge, and that seems to require some knowledge 
of the black arts I haven't had to use yet from a design standpoint.

I don't have Jons driver yet either, or the 5i25 & hopefully faster BoB, 
so I seem to have some downtime, which if I feel like starting it 
tomorrow, might be time to start on the mill teardown and see about 
getting the Y screw installed, or the Y carriage machined for the X nuts 
pocket as I've seen on youtube.  My toy mill can do that easy enough, 
and a hell of a lot neater job than the guy on youtube did using a drill 
press.

I also noted that Hoss has put some better ball bearings in the spindle, 
in his, which it appears I will have to do too, these roller bearings in 
it now will never run cool enough to be useable when 15 minutes no load 
wide open runs the bottom of the quill up to around 170F and makes it 
drip grease.  No way in hell to control the spindles growth and do 
precise work with it heating like that.
 
Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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