On Wednesday 22 July 2015 01:50:48 Kirk Wallace wrote:
> On 07/21/2015 05:16 PM, George Ramsower wrote:
> >    I have a tread mill motor I got for the purpose of putting it on
> > my lathe. I've found a few motor controllers but just haven't
> > figured out which one to use.
> >    What I want is a controller that will control the speed I set it
> > at and keep the motor turning at that speed under different loads.
> > This would be a normal method of doing this so it's not unusual.
> > It's a 120 volt DC motor.
> >    Thanks for input on this.
> >
> > George R.
>
> I have a soft spot for KBIC speed controllers. They use back EMF for
> speed feedback and work well from crawling to full speed. Reversing
> needs a relay and should not be switched until the motor is stopped.
> LinuxCNC can set the speed with a PWM signal to an opto-coupler then
> to the KBIC potentiometer input.
> http://www.wallacecompany.com/machine_shop/kbic/

I think the controller in my micromill is a kbic, or possibly a clone of 
one.  The switching transistor failed several years ago, so I looked it 
up and found it wasn't much of a bug.  Surveying my pile of defunct 
computer PSU's I found a bug with 5x the current, double the voltage, 
and only about 20% more gate capacitance. When and if I replace that 200 
watt motor with the 400 watter from the lathe, it won't have a problem 
running it.  It is an extremely stiff control, so stiff I had to put in 
an ammeter to see how hard it was working as there is no detectable 
speed sag when the load goes from 120 ma running free to 2 amps and a 
blown fuse.

You can either use the OEM potentiometer to set speed, or something like 
a mesa Spin1-x(sp?) and control it with linuxcnc.  I am running the 
micromill's spindle with a PMDX-106, so I have the best of both worlds 
as I can switch back and forth between manual control and computer. Live 
in real time.  PMDX has replaced that model with a different one but 
I've no experience with the newer version.

>
> Another driver I have used is Pico-Systems PWM driver which can drive
> the motor either way. Speed feedback will need to be with a spindle
> encoder then through a LinuxCNC PID or some other control algorithm.
> My driver needed to have the output capacitors removed for continuous
> operation, but newer drives may not need this modification. The driver
> inputs have opto-couplers so the driver signals can be connected
> directly to most interface hardware.
> https://pico-systems.com/pwmservo.html
>
> My unfinished use is here:
> http://www.wallacecompany.com/machine_shop/Shizuoka/Carousel_Overview-
>1a.png
> http://www.wallacecompany.com/machine_shop/Shizuoka/100_1136-1a.jpg
> http://www.wallacecompany.com/machine_shop/Shizuoka/100_1133-1a.JPG

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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