On Wednesday 07 October 2015 11:43:40 Peter C. Wallace wrote:

> On Tue, 6 Oct 2015, Gene Heskett wrote:
> > The above settings seem to have brought it under control, but one
> > question, 2 actually, remain.
> >
> > 1. MAX_OUTPUT was set for 32.5 by PNCconf, but looking at it with a
> > halmeter it appeared to be setting a restriction on how much
> > "catchup" was available, so I had raised that to 50 some months ago,
> > and tonight I raised it to 100, which seemed to alleviate the Z
> > coasting far enough after it had hit the home switch, to hit the top
> > of the slot in the post with the nut holder brackets leg about 2mm
> > above the switch.  With MAX_OUTOUT at 100, and some pretty
> > aggressive accels that I may raise some more, it stops a few thou
> > short of banging the top of the slot in the post.  I came back in
> > with it working, but the FERROR at 0.0001 is a nothing add, because
> > MIN_FERROR is still 1.0.  And it was tripping off at that 1.0 & very
> > small change.
>
> Umm... not sure if backwards FERROR limits make any kind of sense...
>
> I would set the  PIDs maxoutput to 0 (no limit) limiting the PIDs
> output should not be needed

I'll do that. I never understood why PNCconf did that.

> I would set MIN_FERROR to say .0005 inch and FERROR to say .002 to
> start if you get following errors with these settings something is
> wrong in the tuning or stepgen headroom.

That can be done too.
>
> _any_ significant deviation from the commanded path indicate some kind
> of problem in the stepgen setup, In my test setup here, properly tuned
> the stepgen output will stay withn 50 uinch of command with 1200 IPM
> and 3G accel. (not that any mechanics could) This is using the DPLL so
> read jitter is reduced to about 50 ns but at your speeds, read jitter
> should only cause say 100 uinch of position uncertainty (assuming
> worst case 100 usec at 60 IPM)

As if my machine could dream of getting that close. :)

> > Was this correct for a millimeter machine?
>
> Yes, PID tuning does not change from mm to inch as long as the input
> and output units are commensurate (and they are in the stepgen case:
> PID input is position error in machine units, PID output is a velocity
> command in machine units per second)
>
>
> Where tuning changes is on things like analog velocity mode servos
> wherw the PID output is scaled in volts. I encourage people to _not_
> do this but rather scale the analog output in machine units per second
> so the PID tuning parameters are independent of machine units.

Thanks Peter, but can't do it instantly, it seems this escapee from a 
Mach setup BoB, has no output controls other than the relay if not 
supplied with a separate machine 5 & ground, so I am in the process of 
populating the top of this boxes lid with another buck regulator to make 
some 5 volts for this stupid boards I/O.

And Dee just said she was hungry and so am I, and I know just the place 
to get some ham, eggs & a patty of hashbrowns and decent coffee.  So 
we're headed out to do that next.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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