I have a lathe with a moderately large spindle. I want to drive an
encoder (well, actually, a resolver) at a 1:1 ratio from this.

The obvious way is with a 1:1 gear set, or a belt, but that does
involve really quite a large gear on the weeny resolver shaft.

I have been thinking about a 200:1 worm drive for an auxilairy
resolver for absolute Z-axis positon feedback (I want to eliminate Z
homing moves) and it occurred to me to wonder if a 1:1 ratio worm
drive is possible, with the wheel much smaller than the worm.

So, I modelled a 10-start worm and a 10-tooth wheel in CAD, and it
wasn't long before I realised that I was designing something that I
have seen before. A speedometer drive.

http://www.ebay.co.uk/itm/251440255353

Now to find one with the right ratio and bore size.

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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