On Saturday 19 December 2015 19:46:23 Gene Heskett wrote:

> On Saturday 19 December 2015 18:34:23 Gene Heskett wrote:
> > On Saturday 19 December 2015 18:07:58 Gene Heskett wrote:
> > > My google-fu seems unusable for this.
> > >
> > > The SSR's arrived this afternoon, and I need to figure out what
> > > sort of an R to use as buildout as I think I will enable it with
> > > the same 0-12 volt signal that enables the pwm servo amplifier I
> > > am using to drive the spindle.
> > >
> > > They are rated 3-32 volts in, and <10 ma to fire. But I've no real
> > > data on the opto from sparkfun that I am using to drive the pwm
> > > servo's 12 volt enable. I've no clue how many mills it can
> > > actually source.
> > >
> > > I will go see how many it can spare with a 1k load resistor
> > > though.
> >
> > That turns out to be around 10.4 mills, but my testing found another
> > problem with that idea, so apparently I must use a 2nd one, and find
> > a pin to drive it, such that the power input is switched by the
> > presence or lack thereof, of a charge pump signal at 500 hz from
> > LCNC. Why? powered up, but LCNC is not running, the default outputs
> > of the 5i25 are a logic one. So that enables the servo amp (and this
> > SSR) even if it has no controlling signal, which in turn defeats the
> > soft-start. And I've no clue 5 months later, if I have a spare pin
> > on the first BoB. I do not believe I do without ripping out my
> > ability to drive an A/B/C 4th axis.
> >
> > Fun & games, including finding a mounting place for both of them.
>
> That I found, on the outside of the box unforch.  Might be advisable
> to make a cover just to keep the NEC happy.  At some point an
> indeterminant time in the future.  Its up on a high shelf I have to
> climb a small ladder or tall stepstool to access it.
>
> No pins left on P3 of the 5i25 though as I had set it up originally
> for an A axis, but because of driver space in the box, will have to be
> considered as a package in a separate driver box if and when I need it
> but it will be up to PCW to tell me how to load 4 stepgens when one of
> them is going to be driving P2.  So pins 8-9 are now free to be used
> for these 2 functions as I have now commented out any references to
> the A axis in both the .ini and .hal files. But again, because the
> LCNC off is a logic high, I will build the charge pump detectors to
> drive the - terminal of the SSR.  With enough filter to prevent the
> powerup-powerdown 1 or 3 cycle triggers associated with turning it on
> or off from the power switch.
[...]
Charge pump continued;

I found a pdf, on a different brand of SSR that carries the same SSR-40DA 
designation.

>From that on=>2.4 volts, off = <1.0 volt, but on the next line it says 
the trigger current 7.5 mills/12 volts. So I am somewhat confused.
The BoB can only swing 5 volts, and its current delivery into the usual 
voltage doubler, 2 diode, 2 capacitor circuit would be limited by what 
it can deliver as pullup. At 500 hz, the pump capacitor should be 
perhaps 10% that of the output capacitor, which for power up surges 
should be directly across the input to the SSR. But my choices there are 
limited by my lack of a decent assortment of tantalum caps. 
Electrolitics are out because of the low voltages involved since they 
will deform and lose capacitance in just a couple years.

Now, I know the T=RC enters into this, and that T is a millisecond up and 
a millisecond down. So that would seem, since R is in owms and C is in 
farads, that its going to take some multi-microfarad caps to make this 
work at the leasurely charge pump frequency available when there is 
no "base thread".

I've found some assortments, one even coming with a carry box with 18 
drawers and 5 of each value starting with 1 u-f, and am considering 
buying such a kit.

See figure 7 at <https://en.wikipedia.org/wiki/Voltage_doubler>
but with the diodes reversed in order to drive the - terminal of the SSR. 
+ terminal will be grounded, and the left hand current source connected 
there also. By that means I hope to prevent the mains switch power 
on/off's from falsly triggering it.

I am using a similar circuit, with smaller electrolitic caps that I know 
will fail eventually, driving a scrap bin to-220 transistor which drives 
a 24 volt P&B to switch the vacuum cleaner. This power on surge as the 5 
volts come up on the BoB is strong enough that it gets about a .2 second 
power on when the mains is turned on.  Causes a noisy growl as it winds 
back down.  Poor choice of caps coupled with excessive gain in the 
to-220.

Has anyone else concocted such a circuit, and were you able to get enough 
pump power out of it running the BoB on 5 volts, with the pump at 500 
hz, to run an SSR without resorting to an external current booster?

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Some mill pix are at:
Genes Web page <http://geneslinuxbox.net:6309/gene/GO704-pix>

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