I suggest looking at the AMP CPC connector family. Relatively small size for 
the number of contacts, readily available including EBAY, gold contacts, tin 
contacts. I do caution against putting the motor leads in with the encoder and 
limit switch signals. Decades of pain and suffering is sure to follow, don't 
ask how I know. 

----- Original Message -----

From: [email protected] 
To: [email protected] 
Sent: Thursday, December 31, 2015 4:23:31 AM 
Subject: Emc-users Digest, Vol 116, Issue 88 

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When replying, please edit your Subject line so it is more specific 
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Today's Topics: 

1. Re: Spindle control (Gene Heskett) 
2. Re: Rookie Question - Direct wire or connectors (andy pugh) 
3. Re: Rookie Question - Direct wire or connectors (Gene Heskett) 
4. Re: Waterjet at TX/RX Labs (Jason Burton) 
5. Re: Waterjet at TX/RX Labs (Jon Elson) 
6. Re: Rookie Question - Direct wire or connectors (Gregg Eshelman) 
7. OT: one armed bandit's arm (Bertho Stultiens) 


---------------------------------------------------------------------- 

Message: 1 
Date: Wed, 30 Dec 2015 11:59:18 -0500 
From: Gene Heskett <[email protected]> 
Subject: Re: [Emc-users] Spindle control 
To: [email protected] 
Message-ID: <[email protected]> 
Content-Type: Text/Plain; charset="iso-8859-1" 

On Wednesday 30 December 2015 11:17:45 andy pugh wrote: 

> On 30 December 2015 at 15:37, Gene Heskett <[email protected]> wrote: 
> > IIRC, this spindle-at-speed thing is only effective when its called 
> > for by the g-code command that needs it, such as in a G76 or G33.1. 
> 
> No, if the pin is wired (it defaults to permanently true) then the 
> behaviour is as-documented. 
> 
Ah, thanks for the correction Andy. 

> "motion.spindle-at-speed" Motion will pause until this pin is TRUE, 
> under the following conditions: before the first feed move after each 
> spindle start or speed change; before the start of every chain of 
> spindle-synchronized moves; and if in CSS mode, at every rapid->feed 
> transition. 
> 
> ie, any feed move after a spindle speed change will pause until the 
> spindle is at the new speed. 


Cheers, Gene Heskett 
-- 
"There are four boxes to be used in defense of liberty: 
soap, ballot, jury, and ammo. Please use in that order." 
-Ed Howdershelt (Author) 
Genes Web page <http://geneslinuxbox.net:6309/gene> 



------------------------------ 

Message: 2 
Date: Wed, 30 Dec 2015 17:17:25 +0000 
From: andy pugh <[email protected]> 
Subject: Re: [Emc-users] Rookie Question - Direct wire or connectors 
To: "Enhanced Machine Controller (EMC)" 
<[email protected]> 
Message-ID: 
<can1+yzxnqorjmv5xza1zu9sumpgnndvzamxzjxzy2mppfzk...@mail.gmail.com> 
Content-Type: text/plain; charset=UTF-8 

On 30 December 2015 at 16:58, Jon Elson <[email protected]> wrote: 

>>> http://www.ebay.com/itm/10pcs-Aviation-Plug-Male-Female-Wire-Panel-Metal-Connector-16mm-4-Pin-GX16-4-/311141053346?hash=item487173b3a2:g:aRoAAOSwY45URiPA
>>>  


> You really want gold-plated contacts for things that run at 
> relatively low voltages and are not plugged in and out 
> frequently. 

I have these on my first CNC conversion, and they haven't caused any 
problems, but at the same time I don't like them the way I like the 
Neutrik connectors (and Lemo connectors). 

The Neutrik Speakon connectors use multi-leaf silver contacts. How do 
they compare in the spectrum of desirability? 
(I have only used them for servo motor drives, at about 300V) 

Another option for an A-axis is a hybrid D-sub. That lets you have the 
power and data in one connector, all gold-plated. 
http://uk.rs-online.com/web/p/solder-d-sub-connectors/5427573/ 
The data pins on D-sub are good for 5A, but the big power terminals can do 40A. 
An interesting possibility with these connectors is that they can also 
have pneumatic inserts, which could be handy for a clamped A axis. 
http://uk.rs-online.com/web/p/d-sub-connector-contacts/6659904/?origin=PSF_435844|acc
 

-- 
atp 
If you can't fix it, you don't own it. 
http://www.ifixit.com/Manifesto 



------------------------------ 

Message: 3 
Date: Wed, 30 Dec 2015 12:54:50 -0500 
From: Gene Heskett <[email protected]> 
Subject: Re: [Emc-users] Rookie Question - Direct wire or connectors 
To: [email protected] 
Message-ID: <[email protected]> 
Content-Type: Text/Plain; charset="iso-8859-1" 

On Wednesday 30 December 2015 12:17:25 andy pugh wrote: 

> On 30 December 2015 at 16:58, Jon Elson <[email protected]> wrote: 
> >>> http://www.ebay.com/itm/10pcs-Aviation-Plug-Male-Female-Wire-Panel 
> >>>-Metal-Connector-16mm-4-Pin-GX16-4-/311141053346?hash=item487173b3a 
> >>>2:g:aRoAAOSwY45URiPA 
> > 
> > You really want gold-plated contacts for things that run at 
> > relatively low voltages and are not plugged in and out 
> > frequently. 
> 
> I have these on my first CNC conversion, and they haven't caused any 
> problems, but at the same time I don't like them the way I like the 
> Neutrik connectors (and Lemo connectors). 
> 
> The Neutrik Speakon connectors use multi-leaf silver contacts. How do 
> they compare in the spectrum of desirability? 
> (I have only used them for servo motor drives, at about 300V) 
> 
> Another option for an A-axis is a hybrid D-sub. That lets you have the 
> power and data in one connector, all gold-plated. 
> http://uk.rs-online.com/web/p/solder-d-sub-connectors/5427573/ 
> The data pins on D-sub are good for 5A, but the big power terminals 
> can do 40A. An interesting possibility with these connectors is that 
> they can also have pneumatic inserts, which could be handy for a 
> clamped A axis. 
> http://uk.rs-online.com/web/p/d-sub-connector-contacts/6659904/?origin 
>=PSF_435844|acc 

Now that could be handy than bottled beer! My teeny little 4" table only 
has a single brass screw to do the locking, which isn't really effective 
for resisting cutting forces. So I pulled it apart, milled an air 
groove in the base where the table sits on the base casting, and a port 
in the side for injecting air into, then pulled the center bolt down so 
it sat fairly solidly. The motor is not capable of moving it when its 
that tight unless I inject air into it, which both lifts the edge of the 
table a couple microns, and furnishes an air bearing. So I will have 
eventually, a lawn tractor sized battery on a smart trickle charger, 
feeding a relay that runs a compressor to supply that air, which I'll 
trigger before doing an A move, and turning it off when done. The 
battery is to run one of those glove pocket sized, cigarette light 
socket powered inflater gizmo's on a quite intermittent basis. Bench 
tested, it seems to work, but it has not carved any metal yet so I don't 
know if that will be enough clamping/braking. Pulling a vacuum I would 
think would lock it down pretty good, but I've made no provisions for 
that. 

Cheers, Gene Heskett 
-- 
"There are four boxes to be used in defense of liberty: 
soap, ballot, jury, and ammo. Please use in that order." 
-Ed Howdershelt (Author) 
Genes Web page <http://geneslinuxbox.net:6309/gene> 



------------------------------ 

Message: 4 
Date: Wed, 30 Dec 2015 14:08:45 -0600 
From: Jason Burton <[email protected]> 
Subject: Re: [Emc-users] Waterjet at TX/RX Labs 
To: "Enhanced Machine Controller (EMC)" 
<[email protected]> 
Message-ID: 
<cadakhos6zsj4btp0cx6u5-akk-uzxdebsxkiszjf8qcyad1...@mail.gmail.com> 
Content-Type: text/plain; charset=UTF-8 

That's what the bricks do in the clip. It takes surprisingly little 
clamping to make good parts on waterjet. 
On Dec 27, 2015 10:21 PM, "Jon Elson" <[email protected]> wrote: 

> On 12/27/2015 10:42 PM, Chris Kelley wrote: 
> > There's now one more LinuxCNC waterjet in the world. Retrofit of a c. 
> 2000 
> > Flow Waterjet, 4' x 4' cutting area and a 40K psi intensifier. 
> > 
> > This video was from yesterday (Dec. 26): 
> > https://youtu.be/CEA0XdIvBQY 
> > 
> > Tonight we got the abrasive hopper working and started cutting steel. 
> > 
> WOW, really cool!! Looks like you need some hold-downs for 
> the workpiece. 
> 
> Jon 
> 
> 
> ------------------------------------------------------------------------------
>  
> _______________________________________________ 
> Emc-users mailing list 
> [email protected] 
> https://lists.sourceforge.net/lists/listinfo/emc-users 
> 


------------------------------ 

Message: 5 
Date: Wed, 30 Dec 2015 23:22:33 -0600 
From: Jon Elson <[email protected]> 
Subject: Re: [Emc-users] Waterjet at TX/RX Labs 
To: "Enhanced Machine Controller (EMC)" 
<[email protected]> 
Message-ID: <[email protected]> 
Content-Type: text/plain; charset=ISO-8859-1; format=flowed 

On 12/30/2015 02:08 PM, Jason Burton wrote: 
> That's what the bricks do in the clip. It takes surprisingly little 
> clamping to make good parts on waterjet. 
> 
Yes, but I could see the workpiece in the video jumping when 
the pierce went through. 
So, the bricks were not in the right place, I guess. 

Jon 



------------------------------ 

Message: 6 
Date: Thu, 31 Dec 2015 04:50:27 -0700 
From: Gregg Eshelman <[email protected]> 
Subject: Re: [Emc-users] Rookie Question - Direct wire or connectors 
To: "Enhanced Machine Controller (EMC)" 
<[email protected]> 
Message-ID: <[email protected]> 
Content-Type: text/plain; charset=utf-8; format=flowed 

> On Wednesday 30 December 2015 12:17:25 andy pugh wrote: 

>> Another option for an A-axis is a hybrid D-sub. That lets you have the 
>> power and data in one connector, all gold-plated. 
>> http://uk.rs-online.com/web/p/solder-d-sub-connectors/5427573/ 
>> The data pins on D-sub are good for 5A, but the big power terminals 
>> can do 40A. An interesting possibility with these connectors is that 
>> they can also have pneumatic inserts, which could be handy for a 
>> clamped A axis. 
>> http://uk.rs-online.com/web/p/d-sub-connector-contacts/6659904/?origin 
>> =PSF_435844|acc 

13W3 was most commonly used for monitors on SUN workstations. 
Interesting to know that other purposes have been found for the three 
large holes. 

--- 
This email has been checked for viruses by Avast antivirus software. 
https://www.avast.com/antivirus 




------------------------------ 

Message: 7 
Date: Thu, 31 Dec 2015 13:23:17 +0100 
From: Bertho Stultiens <[email protected]> 
Subject: [Emc-users] OT: one armed bandit's arm 
To: "Enhanced Machine Controller (EMC)" 
<[email protected]> 
Message-ID: <[email protected]> 
Content-Type: text/plain; charset=utf-8 

Hi all mechanical engineers, 

I am looking for mechanical drawings of a rattling arm of a 
one-armed-bandit, aka slot machine. 

The arm of those old slot machines will make that distinguished rattle 
sound while being pulled and then, at the end, the mechanism will reset. 
The arm will only reset if pulled all he way down and will latch to an 
intermediate position if not pulled down the entire angle. 

A (game) project of mine would benefit from that mechanism and instill 
some melancholic feelings of the past with it. 

Does anybody have drawings or know how it works? What is the mechanism 
actually called? 

-- 
Greetings Bertho 

(disclaimers are disclaimed) 



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