On Wednesday 06 January 2016 10:33:58 andy pugh wrote:

> On 6 January 2016 at 14:43, Gene Heskett <ghesk...@wdtv.com> wrote:
> >> It is _not_ rated to switch 300V DC, so I just ensure it is never
> >> asked to switch when there is 300V across it. Or, in fact, more
> >> than 5V.
> >
> > Is it big enough to not weld closed forever?
>
> It is rated at 6A, so has no problem with the current. But it is only
> rated to switch 24V DC.

I expect it can withstand more than that as long as there isn't a big 
capacitative sink on the load side to generate a huge inrush when it 
makes contact. I'd be tempted to use any extra contacts as series wired 
so there would be more than one break. I have seen 3 and 4 pole 50 amp 
relays wired so that all 4 sets of contacts were in series in order to 
assure a break for decades of use. I had to replace a 30 yo coil once 
but that was it, it just worked.

Most transmitter bleeders are wired thru a door switch.  Our old GE had 
two layers to that switch, one to crowbar the 7200 volt supply thru a 
few kilowatts of resistors on the cabinet ceiling, and one set of 
contacts to crowbar the 3 phase power, tripping that cabinets main 
breaker, and cascading  back to kill the AK-225 main plate contactor 
thru its undervoltage relay.  Unknown to us, an adjuster bolt had 
rattled out so it couldn't knock the linkage knee out from under the 
closer latch, so when a new operator opened the door to see what a 
transmitter looked like, but closed the door when all hell broke loose.  
But the chain reaction was started because the dump switch maintained 
the arc when it was pushed apart, and the AK-225 remained closed.  
Cooked everything between the door interlock including a 4400 lb plate 
transformer, the 750mcm cables to the substation pole, tried to blow the 
fuse links in the flag switches on the pole, but the ceramic tubes that 
contain the fuse wire were so metalized from previously blown fuses that 
they didn't totally interrupt the 14.4kv lines, caught fire, and kept 
the lights on dim and flickering, and the dripping material from those 
flags caught fire and dripped into the grass, and I'm out there after I 
arrived on the scene, stomping out a smoldering grass fire that was by 
then about 15 feet in diameter.  With no way in hell for a fire truck 
tanker/pumper to get to it. Stomp it out or let the whole mountain burn, 
3 sq miles or more of it.  You do what you have to do...

We'd bought a spare transmitter just like ours, taken out of service at a 
station in Texas before I took the job in '84, so we were only off the 
air about 2 days total by having a fork lift from a scrap metal yard and 
its driver come up and move the transformers.  Big fork lift, sides 
cleared the garage door about 4" on each side, and less than that after 
he was inside and had to skid steer 90 degrees to get turned to where 
the transformer was located.  That driver was good, never touched a 
thing but what he was asked to do.  Otherwise it would have been around 
9-12 days for Peter C. Dahl to make us another, which due to the 
improvements in transformer steel in 40 years , would probably only 
weighed a ton.  And would still have ran cooler than the original.

In the process of the repairs after power was restored, I managed to get 
across the 3 phase line while looking for an interlock switch part I had 
dropped as I was running on pure coffee by then, gave me 2nd degree 
burns on both arms & my chest where I fell across it.  But I managed to 
kick myself off it and I'm still here to pester you kind folks.  The 
shock trauma did give me a case of the shingles that put me in bed for 
about 2 weeks, redefining my pain threshold upward several notches.  But 
I'm a survivor, having been in similar situations before.  But I did get 
it up and running before I went to see how many times the clock went 
around while I was catching up on sleep & food. Took about 3 days for 
the shingles pox to start showing & several months for them to heal.

One of my several war stories.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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