On Wednesday 27 April 2016 04:34:33 Gregg Eshelman wrote:

> Center distance of the shafts for the motor and leadscrew on my lathe
> are just a bit over 77mm. Motor shaft is 3/8". Screw shaft is 10mm.
> (Yup, surplus parts, ya gets what there is.) I want to do a 2:1
> reduction, which with 1/2 stepping the 200 step motor will get 0.02 mm
> move per step from the 16 mm per turn ball screw. It's a 9x20 lathe
> and the motor is a Slo-Syn brand, label says 450oz holding torque.
> Specs on the motor say 5% accuracy so I wouldn't expect 1/16th
> stepping to consistently produce 0.01 mm movement with a 2:1
> reduction.
>
> There's very little adjustment on the motor mount so I'll likely need
> to use a smooth idler against the back of the belt. There is room
> where I could put an idler on the inside of the belt and use some
> arbitrary length, but shorter belt = stiffer and better accuracy,
> right?
>
> Recommendations on pulleys, tooth profile and belt length / number of
> teeth? I have lathes so I can ream a 3/8" out to 10mm.

Not a recommendation Gregg, but I didn't use a belt for Z drive on my 
7x12. I'd bought a full set of metal change gears for it and since I 
wasn't using them anymore, I made miniature taper-lock hubs for two of 
them. 1/4" bore on the 425 motor into a 40 tooth gear, and a 10mm for 
the stub of the 16x5mm Z screw I used was fitted into one of the 80 
teeth gears for a 2/1 reduction.  But my 2m542 driver is set for a /8 
microstep as that got me a huge reduction in gear rattling when combined 
with a damper on the other end of the motor.  With about 37 volts for 
the motors, my rapids on the Z are set for 60 IPM limit which is a bit 
of overkill for a 7x12, but its bulletproof.  And if I run it into the 
tailstock it just shoves it on down the bed even if its tightened well 
for drilling a big hole.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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