First of all I want to thank everyone that provided advice on this
plasma cutter build I have been working on with my buddy. We finally
have it all up and running with the Gantry HAL component and the THC HAL
component. I want to especially thank John T. for the advice on the THC
and all of the support files and sample configs he has made on the
plasma side of things. I also want to thank pommen for the Gantry HAL
example on the forum. That was a lot of help also.

I made several test cuts with he machine trying to get THC up and
running. I finally got it and we then made the first real project cut
with the machine Wednesday night. Here is apicture 
<http://s44.photobucket.com/user/jimcraig5615/media/Plasma%20Parts/IMG_20160511_213537940.jpg.html>
  of what we
cut out. It worked really well.

Anyway my question is about THC. after cutting several different
thicknesses of metals it appears the tip voltage needs to be around 115V
for the 0.19" cut height as described in the plasma cutter manual. So
right now I have divided arc voltage set to 1/30 of actual arc voltage.
There is another setting in the plasma to set it to 1/16.67. I think we
should change to this divisor so that we get more resolution. I have
seen the voltage spike to around 150V at times but 1/16.67 would still
be less than 10V.

I am resolution handicapped anyway because we are using software encoder
over the parallel port and I am using the resolution divider of 1/128 on
the THCAD-10 card so that we don't miss pulses. I initially tried it at
1/32 and we were missing pulses like crazy so I went to 1/128 to be
safe. However I think the resolution is pretty low at the current time.

Do you think the 1/16.6 would be safe for the THCAD-10 card.

I think I will try to use the minmax HAL component to track the maximum
value out from the THCAD and determine if the 1/16.6 would cause the
signal to the THCAD-10 to ever exceed 10V. From what I read on the
documentation of the THCAD-10 I don't think that if it did exceed 10V it
would hurt it, but what do I know!

Thanks again for the advice and help.

Jim


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