Is there a sub $100 PWM DC motor power supply suitable for treadmill motors, 
with a rheostat control for manual speed setting plus a CNC control input, with 
a switch connection to select between them?
I tried one of those wee little $20 Chinese ones with a 1+ HP, 110+ volt 
treadmill motor. Almost worked, once I got wires to stay connected in the 
CNC/manual speed control wire I made from a CD-ROM audio cable. When you apply 
plenty of solder and shrink tube, one tends to expect the wire to *stay 
connected*. I'm not at all a soldering newb.
The silly thing doesn't have a fail-OFF mode if there's not two pins jumpered 
on the three pin header for selecting manual or PWM control input. It tries to 
go full blast. Well, connected to this motor that turns the little 5 amp fuse 
into a flashbulb, then it quits.
So yesterday I checked my switch wiring again and installed a fuse holder to 
use 7 amp ceramic slow blow fuses, soldered the wires to the ends of a blown 5A 
fuse. All hooked up and it ran great. I was able to run the speed up and down 
with the knob just fine.
So I carefully tucked the wiring all into the box on the back of the 9x20 
headstock, installed the screws then plugged in the power cord and flipped the 
power switch. The spindle lurched a little and stopped. @#%@#%@#$^#$$^$@^!!!!! 
Broken wire again! No F-in-way. Could NOT be, not after I'd taken that cable 
all apart and made ##%^^ certain it could not fail again.
I was right, continuity good on all three wires. I checked all connections 
again, PERFECT. Exactly as they were before I buttoned it up. Put in another 
fuse and same thing, insta-pop of the fuse.
Soooo, it does look like the output rating of that little power supply is 
somewhat overly optimistic, even after I made certain all the components 
touching the heat sink were actually flat against it, with compound added, and 
the screws holding it all together were tight. Must have blown some component 
on it.
Oh well, it was cheap, and unlike the 1995 vintage controller from the 
treadmill the motor came from it would run the motor smoothly from nothing up 
to the point the 5A fuse decided it self-identified as an incandescent 
lightbulb.
The treadmill controller would not send power to the motor until the knob was 
turned up to 50%, then it would start it at that fast speed. It could be slowed 
down after starting, but turning it down too quickly would make it cut power to 
the motor. Completely unsuitable for a lathe. Got a few $ for it on eBay.
On the good side I do have the drive belt connecting the leadscrew stepper to 
that ball screw. I went with the XL style since I already had a 22 tooth pulley 
with 3/8" bore. I got a super deal on a 44 tooth XL pulley with 10mm bore on 
jet.com Only had to drill and tap a couple of set screw holes. Yes, I am mixing 
metric and SAE with wild abandon. Scrounging and intensive price shopping like 
mad. The lathe only cost me $50 in practically new condition, and I've sold $75 
in parts I've removed from it. :)
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