On Saturday 03 September 2016 09:58:45 andy pugh wrote:

> On 3 September 2016 at 03:52, Gene Heskett <[email protected]> 
wrote:
> > No common sense west of the big pond...
>
> I have observed that from here :-)
>
> If you are making a thread for your own use you do not need to stick
> to any standard.
> My drawbar is held together by an M14.25 x 0.9 thread. Because that is
> what gave me a 1:1:1 split between the two parts and the thread.
>
> Make an oversize nut that will fit over the shaft.

Which has to fully, and tightly, engage a 50 tpi thread cut in that 
12.7mm shaft beyond the 12m diameter quasi-smooth shaft where the drive 
pulley will sit.  With ATM a drive or press it on fit, my digital 
calipers say it is 12.04mm in diameter. So I'll compose a g76 line for 
the thread, but use a start point a couple mm's off the end of the 
shaft.  If it really chews it up, I'll make the nuts, all 3 of them, one 
with the tapered thread for the screw grabber compression, and then 
decide if I need to turn it on down to 10mm's.  Pulleys and belts yet to 
be ordered.

I bought a 2505 nut mount block which hasn't arrived yet, but need to 
hang the screw up with wires to determine how much of a spacer block I 
need under it to best fit both the tail end bracket to hold its floating 
bearing, and what I have to cobble up and make for the motor mount and 
drive belt, where the qcgb used to be.  The screw is long enough that 
its thrust bearing could be on the inside face of a 1/2" thick alu 
plate, but I suspect I'll have to make spacers to hold the plate out 
from the bed casting, using longer bolts into those holes, in order to 
do that.  That imply's a spacer block under the nut mount to couple the 
nut to the apron or possibly to the now unused apron retainer bolts 
since my new apron is fixed to the front of the saddle with 4 grade 8 
1/4" bolts on each side of the x drive bearing. This has to leave room 
under it for the motor to pass by the screw.  With room for the motor 
mount slider to move and tension the backlash out of the timing belt 
drive. By the time I find the right bellows for the screws swarf 
protection, its likely to get crowded anyway.  This also will get easier 
once the x drive is finished because then I'll know where the z screw 
has to be hung for max bellows clearance all around.  Bellows 
compression room on the right for full travel says the nut will be 
mounted on the left half of the new apron plate. Tiddly stuff, best done 
in the proper order, which means get the saddle back on it, with fresh 
wipers, making a new full length front gib plate, lapped flat on the 
contact face and shimming if needed.  As is turning the rear one over, 
lapping it flat and adjusting its shims. Time killers...

I found, when I built the new Z drive for the toy mill, that I needed 30 
or 40 lbs of tension on that belt else the belt was an easily measured 
source of backlash. I worried about the motors bearing life, but that 
was 6 or 7 years of heavy use since, no complaints yet.  That kevlar 
corded belt has not stretched that I can detect.

But get some coffee on, and see if my lady needs anything.  I'm sitting 
here waiting for the morning pills to kick in, my back was killing me 
when I tried to roll out of bed 45 minutes ago.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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