While working with the plasma cutter this weekend we noticed strange 
behavior on the DRO overlay on the preview plot in Axis.

When attempting to run a program we were getting -z limit switch trips 
due to needing more debounce on the switch. This switch is used for 
touch off probing and for -z limit when not doing a probing move.

So while debugging the debounce issue we noticed some strange issues 
with the Z axis readings after the limit switch was tripped. Once the 
trip would occur we would do a manual Z axis touchoff to get a 
preliminary rough Z zero. However once the touchoff button was pushed 
the value shown on the DRO overlay on the preview plot would show some 
random number from 0.012 to 0.240 inches. There was no offset applied to 
the touchoff and there are no tool length offsets applied.

The stranger thing is that if you switch to the DRO tab then the value 
shown for the Z axis is 0.0000 every time. To make the preview overlay 
dro show the 0.0000 value I would have to manually change to G55 then 
back to G54 and the value would show properly.

This is all with version 2.7.4. Note that this machine is operating with 
stepper motors and no encoder feedback. Also note that the strange value 
would not happen every time but ~90% of the time.

Let me know what you think. Is this a bug. It was very repeatable on 
this machine but I am not sure if it is repeatable on other machines. I 
have not had time to try it on any other machine yet.

Thanks,

Jim


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