I like most of the suggestions except the MDF because it tends to wear 
out cutters.  I ordered a small amount of machinable wax, it will be 
here tomorrow, but I am in a hurry so I will try the bolt and nut 
approach today.  If that works I will test on a small chunk of delrin, 
if that goes well I will tackle the aluminum.

Thanks

Hubert


On 11/17/16 1:08 PM, Roland Jollivet wrote:
> You could practise with a piece of threaded rod(or bolt) in the chuck, and
> a nut held lightly in the vice. If the nut moves up or down during the tap
> cycle there's a problem. If you start with taps, a post mortem on a cut
> thread would be more difficult.
>
>
> On 17 November 2016 at 19:27, Kirk Wallace <kwall...@wallacecompany.com>
> wrote:
>
>> On 11/17/2016 09:12 AM, andy pugh wrote:
>>> On 17 November 2016 at 17:01, Kirk Wallace <kwall...@wallacecompany.com>
>> wrote:
>>>> Machinable wax comes to mind for testing. It is easy to make and reuse.
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