On Wed, 23 Nov 2016, Gene Heskett wrote:
> Throwing this out to see if it sticks to the wall.
> 1. Putting a switch on the backgear lever s/b easy enough, shove its
> status into a GPIO.
> 2. Making a bar of 4 high output IR LED's, spaced at the same spacing as
> the grooves in the 4 step sheave under the desk, with a set of IR
> detectors on an identical bar mounted to the clutch handle so they swing
> out of the way if the belt clutch is loosened so that hands could get in
> there and shift the belt. Using a mux16, that would give me 5 bits to
> use as addresses into steering the mux16 so that the VFD's range, or
> over/under. Like the whole chain is in the lowest gear, and I ask for
> 500 rpm, which in terms of motor revs would be way over speed.

I've been having similar ideas for my mill (ZX-45).

I have two gear levers. High/low and I-II-III

What I idealy like to have is two servos to shift the gears into right 
position before starting the motor. So M3 S1000 will select the best gear 
for this speed.

As a intermediate solution I'd like to do as you suggest. Put some 
switches on the gear levers, and give an alarm/warning/change gear message 
if the requested speed is impossible with the current gear position. (in 
your case gear and belt position)


> So I want to put 3 vcp indicator buttons on screen under the tach, a left
> red one to advise me thats too slow for the motor and present gearing,
> one green one in the middle that says its ok, and another red one on the
> right that tells me the motor can't make the requested speed.

This would be sufficient for me as well.

Not sure how to wire this with HAL. Suggestions?


Cheers
Bernie


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