On Thursday 29 December 2016 19:01:33 Gene Heskett wrote:

> On Thursday 29 December 2016 13:35:14 Jon Elson wrote:
> > On 12/29/2016 11:19 AM, Gene Heskett wrote:
> > > And there went the reversed hookup protection. :)
> >
> > No, the diodes are in the power SUPPLY, so the modular
> > supply is running near the designed voltage, but the load
> > gets a lower voltage.
> >
> > >> Jon
> > >
> > > How did you get that mod past the nuclear regulators? I'd had a
> > > couple mods that genuinely improved the pix coming out of a tv
> > > camera, rejected by lesser air force *crats who wouldn't know a
> > > 1n34 diode from a 4 ton transformer. Pain in the a$$ they are.
> > > They do not understand the technology at all, and do their damnest
> > > to freeze the technology at the point the maker boxed it for
> > > shipping.
> >
> > The national labs do have "electrical safety inspectors" who
> > check everything that has a power cord.  Since this unit
> > plugs into a power and cooling frame, they generally don't
> > even look at it. Mostly they ohm out the safety ground to
> > frame resistance and make sure hot and neutral are isolated,
> > and then they are happy and put an approved sticker on it.
> >
> > Jon
>
> Humm, VTA stuff.  But at least we can get something before the next
> 4th of July.
>
Darn it, I meant CTA, for Cover Their A$$ above.

> And, I am now a wee bit schmardter. When I wired that box, I brought
> the line cord in and hooked it up to the 60 volt Z motor supply, then
> continued the bus to the 42 volt supplies for the X motor, and then on
> to this supply.  Putting the filter on this supply helped, but only a
> few percentage points less noise. So I grabbed a couple wire nuts and
> bypassed the 60 volt supplies lines, including the static ground, and
> the pair of supplies I intended to drive the x motor with, spent about
> 3 hours stinking the place up about 3 weeks back, so they were removed
> and I ordered another, whose last day to arrive was today, but I not
> seen hide nor hair of it yet.
>
> So with the big supply out of the picture, it all seems to work.  The
> about 2 volts p-p at the ground terminal of the encoder cable was a
> bit over 400mv, so I was able to add some code to scale the encoder to
> the hal file. Looking at the velocity on the halscope, its about a 20%
> of average with the waveform period matching one full cycle of the
> quadrature. D I've been using a green highliter to mark up the stuff
> for my averager in a printout of the mills hal file, which should
> reduce that periodic noise to 25% of its cuttent value, while
> injecting a phase delay of 2 edges gone by if it was being fed back to
> a PID, which it isn't. So next thought is that the noise from the big
> supply damaged both of the x motors supplies.
>
> So I am going to reroute the power wiring so it hits a terminal board
> and the little supply hooked direct, first, and from that terminal,
> feed the Z PSU thru this filter, and the X thru another filter I'll
> cabbage from another computer psu since I have more dead ones. So all
> three are sourced from the same terminal strip, but each of the bigger
> supplies will have a noise board in its power leads.
>
> Thats the plan right now anyway. I went out an picked up a dead psu,
> opened it up, but the line filters were laid out as an odd shaped
> corner of its PCB, so I clamped onto the heat sink in the mills vice,
> and used an old 1/8" mill to cut it out of the main PCB, driving it
> slowly with the mills keyboard. Now I'll make a box out of dbl-sided
> raw pcb to put both of them in tomorrow and fasten it to the outside
> of the main box and run some wire to the little 5 volter, and extend
> that back to a hot feed from a switch that will turn the pi and the
> monitor off, then run another bit of SJ from the switched duplex that
> will turn off all the higher powered stuff in addition to that 4 foot
> high powered (4000 lumens) daylight led on the bracket about 34" above
> the bed.  And anything else plugged into the duplex above the spindle.
>  Then we'll see how much #@$% noise we have.
>
> Good thing I've got until I fall over to get this done.  The bad part
> is like concrete cracking, the question is not will it, but when,
> because it will. :)
>
> Cheers, Gene Heskett


Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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