On Sunday 20 May 2018 00:09:05 jeremy youngs wrote:

> Gene, I was perusing eBay and found this, thought of you.
> 323251704661

What I've already done basically, and too much $. I have a 1 hp treadmill 
motor, driving a 3" polygroove pulley on one end of a jackshaft for a 
3/1 reduction, and the jackshaft sits in about the same place as the OEM 
motors shaft would be but the pulley's are a different groove profile 
with much less of a tendency to jump a tooth and that end of the 
jackshafts bearing frame setup with a jacking screw to immobilize it so 
it can't find room to jump a tooth. The lower pulley has had a couple 
teeth added just to get more teeth of the belt engaged. And I've put the 
metal gear kit in the headstock.  With that branch of a weeping willow 
they call a compound gone in favor of a block of cast iron the same 
height, and tapered gibs, its a whole new machine that can actually be 
called a lathe. But the ball screw for the x axis isn't at all well 
shielded so its collected some swarf in the screw/nut, making a 
crackling noise.

Thats one of the reasons I sealed that whole area up on the sheldon, and 
the same size ball screw is running the Sheldons X.  On the 7x, the X 
motor is direct drive on the rear, making it very hard to shield the 
exposed screw from swarf since the teeny cross slide exposes it. On the 
sheldon, the x motor is on the back of a 1/2" thick plate bolted to the 
front of the carriage, and a 2/1 reduction in cogged belts and pulleys 
drives the screw. Limited in room behind this replacement apron, its a 
short nema 24 motor I intend to make a damper for eventually as theres 
about 50 thou of clearance between the bed face and the back shaft of 
that motor, and raise the psu voltage to the driver, but its the 
shoemakers kids story, the 30" IPM I'm getting there seems to be 
sufficient.

When making the studbolt to mount the drill chuck to a Tee nut on the 
mills table yesterday, I used g76 to cut the 1/2x20 thread to fit the 
chuck, then moved closer to the ER40 to cut the 3/8x16 for the Tee nut, 
I was forced to use an I setting above .350" to keep the drive line 
outside the 1/2" section. A snap move at the left end with a L=1 because 
I didn't want to damage the 1/2" section with the right edge of the HSS 
tool using a short E, but at 200 revs it was plenty fast enough and cut 
a good thread. But I calculated the length wrong and when it hit the 
bottom of the Tee nut, so I had room for a stack of washers under the 
chuck, a fact that actually stiffened up the chuck mount.

But that idea may be a time waster unless I mount the brass "hat" in the 
sheldons ER40, and put a dimple in the end of it with a center drill to 
guide the drill bit to get better centering on the drills entry.  With 
50+ of them to do, that extra operation is gonna put plenty of mileage 
on these old diabetic legs. So I'd better survey the kitchen for a 
couple bread pans for in/out containers and do them all in one setup.

However, I do appreciate your thinking about me and "TLM". I really 
should change its hostname to TLM, a better fit for "The Little Monster" 
it's turned out to be. :-)

Thanks Jeremy.

Take care now.

-- 
Cheers, Gene Heskett
--
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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