On Saturday 06 July 2019 08:55:54 andrew beck wrote:

> Hey guys.
>
> I will post this on the forum also...
>
> So I'm just setting up my cnc mill with Mesa cards and step/dir
>
> Using 5i25 and 7i76.
>
I'm using that combo, twice. One is driving a 6040 quite well, the other 
is moving a Grizzly G0704

> Chinese servos are working well.
>
> But I just spent most of my Saturday chasing this funny stepgen joint
> error.

Copy/paste it here please.

> I am wanting a resolution of at least.  0.005 mm.  And I want at least
> 12 m per min rapid speed as I'm retrofitting a high speed linear rail
> machine. The ballscrews are 16 mm pitch.

16mm pitch and .005mm resolution?  Multistart screws I assume. Thats 
asking for vanishingly small backlash, maybe even dual nuts loaded 
against each other with preload springs.  And better screws than any 
I've used which are usually C7, the cheapest.

> Does anyone know why I get a stepgen joint error?  And also when
> moving at high speed Linux cnc rapids to about 3 mm of the end and
> then it slowly inches up the last little bit.
>
That sounds an awful lot like a way to low 'accel' someplace in that 
control chain, so it thinks it will take a long time to get stopped.
But if thats the case it should also be accompanied by a long rather 
leasurely accel to top speed too. OTOH from 12m a minute, 3mm doesn't 
sound like too long a distance to get stopped.  Your creep could be a 
PID windup too, too much IGain?

Something you may have to observe with the halscope while driving it back 
and forth with a siggen module.  That, despite the very poor bandwidth 
of the halscope, can be quite educational. 

Search back thru the archive for a mention of disconnecting one of the 
axis feedback signals, ISTR there was a problem that sounded like that 
which popped up about the time the joint/axis merge was done around a 
year ago.

> I don't think its a big problem and I'll go ahead and bolt the motors
> to the machine.  But would appreciate some help from people.

Also, if thats a gantry style machine, the y moves the whole gantry, 
which is the most massive part, and will often need a few percent less 
in the accel dept.

HTH. May not, it seems my wet ram is getting less attentive. Too many 
birthdays or something like that. :(

> Regards
>
> Andrew
>
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Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
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 - Louis D. Brandeis
Genes Web page <http://geneslinuxbox.net:6309/gene>


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