The thing about home/limit switches is that you can actually mount them far
from the engagement point, say two feet away. Use a hard, sprung rod to
transfer the action.
I've also come across switches that you can barely depress with your
finger, so that any oil/gunk gets squeezed out the way before it trips.


On Thu, 11 Jul 2019 at 16:17, Gene Heskett <[email protected]> wrote:

> On Thursday 11 July 2019 00:11:33 John Dammeyer wrote:
>
> > Well.  Not the best in the world. And lots of false starts as much due
> > to CAM management and G-Code generation.  But the limit switch holders
> > for the Y axis are done.  LinuxCNCwith one parallel port, two HP_UHU
> > Servo drives, one Gecko Knee Stepper drive.   The HB04 Pendant made
> > this a lot easier.
> >
> > Now to figure out how to mount a Knee Home Switch.
> >
> > And properly configure a tool table with the tool heights.
> >
> > John Dammeyer
>
> Those look pretty darned solid John, better than any I've done, but I am
> usually more space constained too. My new 6040 gantry's y home is a jury
> rig if there ever was one, and subject to whatever overtravel up to
> about 1/16" before the gantry crashes.  So I have the switch, a teeny
> pushbutton mounted with about 10 thou of button travel, mounted on a
> 1/16" thick 2.5" length of alu about 3/8" wide, bolted to the front face
> of the bed so the switch hangs out past the bed facing to the rear, with
> a 4-40 screw planted in the face of the gantry edge to push it. The
> boltdown screws are a long inch away from the switch, allowing the alu
> to flex about 1/8" without permanent deformation after the switch is
> bottomed. With the 4-40 screw set for the length of stickout to keep it
> from crashing, I can feel the mount flex as it homes, but cannot see it.
> I've std roller micros in other places. With 5 dollars a bag of ten
> switches, repeatability is well under a thou all around. I'm pleased,
> which is what counts. Limits are set in the .ini file, about 50 thou
> from crashing at the other end of the range.
>
> I may replace the z motor yet, all of them are very small nema 23's, and
> with the weight of the spindle motor on the z sled, lift speed is
> restricted to about 1/3 the maxvel of the x and y dirs, currently set at
> about 190"/minute.
>
> No labels on the motors, and no data on the dip switch settings of the
> tb6560 drivers I took out, so motor currents are set in the low 2's
> based on motor heating. I replaced that whole control box since I was
> unable to even get a full translation of the Chinese manual out of
> googles translator. So it now has a quad of 2m542's that used to drive
> my hf mill. and a clone 1.5 horse 120 volt vfd.  Runs either direction.
> But if I use tool contact to set tlo with a g38.2, I have to clip a
> ground onto the tool. Too much of that grey epoxy paint to get a ground
> anyplace. Even the motor to spindle doesn't reliably get thru the
> spindles bearings.
>
> Thanks John.
>
> Cheers, Gene Heskett
> --
> "There are four boxes to be used in defense of liberty:
>  soap, ballot, jury, and ammo. Please use in that order."
> -Ed Howdershelt (Author)
> If we desire respect for the law, we must first make the law respectable.
>  - Louis D. Brandeis
> Genes Web page <http://geneslinuxbox.net:6309/gene>
>
>
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