> I have a bunch of Fotek SSRs, rated 385V / 40A.
> 
> Well, that's what it says on the label.
> 
> Perhaps I have been hanging around with Americans too long, but I
> recently bought a bullet-casting melter. I wasn't happy with the
> temperature controller, so I modified it with a PID controller and
> SSR.
> 
> https://photos.app.goo.gl/mq4NFtVtiSsVHFSk9

There is lead in the bucket?

> (A variant of that 1/32 DIN controller has a built-in 5A SSR, which
> might be an easier modification, but I used the relay / ssr driver
> version: https://www.ebay.co.uk/itm/193179699038 )
> 
> I measured the cold resistance of the element at 111ohms, so that's
> nominally 2A, or 3A if we allow for the actual peak mains voltage.
> 
> So I figured that the 40A SSR should be fine. Imagine my surprise when
> it failed short-circuit almost immediately.

You know what effect lead have on cognitive performance?

> It was potted up, and when I pulled it apart the actual driver chip
> fell apart, so no way to be sure what the actual rated current was
> now. The last one of these I took apart had a 10A driver, so that is
> what I have been mentally rating them at. Perhaps I was wrong.
> Possibly it's a fake 10A driver in a fake 40A SSR?

With 230Vac or so and 111ohms DC resistance should be slightly above 2Arms, 
less than 3A peak, then inductance may lower current further a lot of margin. 
Thyristor/Triac may fail to turn off if there is to much inductive load unless 
a snubber capacitor is added to limit dv/dt and think it is common to use these 
in SSR.

> If you are wondering why a resident of the UK wants a bullet mould, I
> have been making tiny glass-bottomed peter tankards:
> https://photos.app.goo.gl/RHmiUKG1BtCT5qW16

Sure.

> -- 
> atp
> "A motorcycle is a bicycle with a pandemonium attachment and is
> designed for the especial use of mechanical geniuses, daredevils and
> lunatics."
> — George Fitch, Atlanta Constitution Newspaper, 1912
> 
> 
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