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On Tue, Apr 14, 2020 at 6:28 PM dave engvall <dengv...@charter.net> wrote:

> I was just going to comment that if you have to circular mill then the
> initial use of a drill might be faster and safer.
>
> Dave
>
> On 4/14/20 4:03 PM, John Dammeyer wrote:
> > So if I don't have a center cutting end mill then it's probably a good
> idea to drill a hole so that the overlap criteria can be met?  I guess plan
> the hole in the CNC part drawing?
> >
> >> -----Original Message-----
> >> From: dave engvall [mailto:dengv...@charter.net]
> >> Sent: April-14-20 11:37 AM
> >> To: emc-users@lists.sourceforge.net
> >> Subject: Re: [Emc-users] Non-circular boring. Linuxcnc style.
> >>
> >> I've never had much luck with plunging end mills full dia. Probably
> >> works better with HSS , not so brittle. However, I plunge cut at 40%
> >> overlap and 15 - 18 ipm at 2200 with .25 carbide. Get fair life doing
> >> that. On the same rather flexible mill using a 1/2" rougher I'm good for
> >> .1" radial cuts. That works well when they overlap as in really rough
> >> profiling. In general I'm working with 1018 crs or A36.� Doing full dia
> >> plunge cuts it is easy to run out of stiffness and power with a 1 hp
> >> belt-driven spindle.
> >>
> >> I still have hopes of getting the Mazak operational again and that will
> >> be a game changer.
> >>
> >> Dave
> >>
> >> On 4/14/20 10:55 AM, Sam Sokolik wrote:
> >>> we have various forms of these type calculators that seem to work well
> >>>
> >>>
> https://www.ebay.com/itm/Vintage-Valenite-SPEED-AND-FEED-CALCULATOR-1981-Datailzer-Slide-
> >> Charts/164146745960?hash=item2637e89268:g:V~oAAOSwIGleb93M
> >>> On Tue, Apr 14, 2020 at 12:50 PM John Dammeyer <jo...@autoartisans.com
> >
> >>> wrote:
> >>>
> >>>> Thanks.  The last bit of LinuxCNC milling with a 6mm carbide plunging
> into
> >>>> HRS broke two of them.  I'm really not doing this right yet.  So any
> >>>> examples of feeds, speeds and coolant are really helpful.
> >>>>
> >>>> John Dammeyer
> >>>>
> >>>>> -----Original Message-----
> >>>>> From: Sam Sokolik [mailto:samco...@gmail.com]
> >>>>> Sent: April-14-20 10:38 AM
> >>>>> To: Enhanced Machine Controller (EMC)
> >>>>> Subject: Re: [Emc-users] Non-circular boring. Linuxcnc style.
> >>>>>
> >>>>> sorry - forgot a few things.. The mill was a resharpened at about
> .47".
> >>>>> (why it took 2 tries to get the size where I wanted it)  the timing
> gear
> >>>>> was aluminum.
> >>>>>
> >>>>> On Tue, Apr 14, 2020 at 12:26 PM Ed <ate...@mwt.net> wrote:
> >>>>>
> >>>>>> On 4/14/20 9:53 AM, Sam Sokolik wrote:
> >>>>>>> now to upgrade the spindle encoder...
> >>>>>>>
> >>>>>>> https://youtu.be/VmWeXS6y-lg
> >>>>>>>
> >>>>>>> On Fri, Apr 10, 2020 at 9:00 PM andy pugh <bodge...@gmail.com>
> >>>> wrote:
> >>>>>>>> On Sat, 11 Apr 2020 at 02:50, Ed <ate...@mwt.net> wrote:
> >>>>>>>>
> >>>>>>>>> I'm thinking gear hobs or single cutters.
> >>>>>>>> I have been thinking of making gear hobs this way for a while.
> What
> >>>>>>>> holds me back is that I am not sure that I know how to heat treat
> >>>> the
> >>>>>>>> hob to a state that will cut the materials that I want to make
> gears
> >>>>>>>> out of.
> >>>>>>>>
> >>>>>>>> --
> >>>>>> Heat treating D2 is not a problem here and would work well if a
> little
> >>>>>> slower than M2 high speed. A higher temp furnace is in the plans. I
> >>>> keep
> >>>>>> some D2 on hand.
> >>>>>>
> >>>>>> I am being pushed by a couple customers to get my horizontal/hobbing
> >>>>>> machine finished and that will be able to do this kind of work.
> Soon I
> >>>>>> will be paging Andy to help with the setup. :-)
> >>>>>>
> >>>>>> Ed.
> >>>>>>
> >>>>>>
> >>>>>>
> >>>>>>
> >>>>>> _______________________________________________
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> >>>>>>
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