I have LinuxCNC fully operational. In halscope I’m able to view the signals
for both the spindle index, phase a, and I now have phase b hooked up. I’m
conducting my  testing with the LinuxCNC MDI. The number on the opto chips
is EL817C807.
The BOB PN is DB25-1205.



On Tue, May 5, 2020 at 8:08 PM Gene Heskett <ghesk...@shentel.net> wrote:

> On Tuesday 05 May 2020 20:17:45 Dan Henderson wrote:
>
> > Slowing things down had marginal effect. Okay sounds like I need to by
> > pass the optocouplers. Would you recommend I bypass all the encoder
> > inputs as well as the PWM output to the MC2100 controller?
>
> Only if it has opto's for isolation, they can effect to duration of the
> pwm playing hob with the speed linearity.  If the motor is "hunting",
> something else is going on.  The m2100 ISTR is the controller that came
> in the treadmill and its a very serious case of built by lowest bidder,
> I was not able to use it in anything I've tried. Control was extremely
> non-linear until I put a 47k resistor between linuxcnc and its summing
> point,  That helped but it was still flaky. Not to mention that all of
> its control circuitry is on the hot side of the power line and quite
> dangerous.
>
> I am not a machinist, but a long retired broadcast engineer and a CET so
> much of the high power stuff comes out of my junk box. The psu for
> instance,  makes about 120 volts DC at a surge current of 20 amps, 10
> forever, way more that the 1hp motor I'd put on the back of a 7x12 lathe
> is rated for. Capable of getting 2hp out of that 90 volt motor. But it
> kept breaking drive parts once I had obtained one of the pico systems
> pwm-servo drivers.  So I've gone into the hal file and slowed the motors
> acceleration to something that doesn't break stuff any more. But that
> might explain why my troubleshooting is geared to the electronics, and
> possibly is different than what a real machinist might do to solve an
> identical problem.
>
> Other than that it doesn't sound as if the opto's speed is your problem.
>
> So 2 other questions:
>
> What to you have in the way of meters and oscilloscopes for
> troubleshooting?
>
> Do you actually have LinuxCNC running well enough to try to control your
> motor?
>
> Cheers, Gene Heskett
> --
> "There are four boxes to be used in defense of liberty:
>  soap, ballot, jury, and ammo. Please use in that order."
> -Ed Howdershelt (Author)
> If we desire respect for the law, we must first make the law respectable.
>  - Louis D. Brandeis
> Genes Web page <http://geneslinuxbox.net:6309/gene>
>
>
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