With all this discussion of rotaries and 4-th axes,
I thought I'd toss in the 4 axis router project I
undertook during the last three weeks for the
purpose of making some small Delrin parts for
a student's engineering senior project.  The
parts could not be made on our cnc lathe or
3 axis mill, so I pulled parts out of the cupboards
in my manufacturing lab, cobbled together
a purpose-built machine and made the first
part yesterday.

https://photos.app.goo.gl/TYToR6kMfNzPg8Y69

Key components are a Taig 5C headstock reused
from another senior project (automatic collet
closer) belt driven from an Automation Direct
brushless servo, and three linear actuators
with NEMA17 steppers attached.  The router
motor was borrowed from a friend who had
upgraded to a watercooled ER20 spindle.  I
would dearly love to make the same upgrade.
It was painful having that router run for three
hours yesterday even with good ear protectors.
Control is LCNC 2.7 with a Mesa 5I25 and 7I76
borrowed from a cnc foam cutter project.

I wouldn't try to cut anything heavier than
Delrin with this machine, but it worked
very well for its intended purpose.

-- Ralph

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