On Saturday 26 December 2020 14:55:02 andy pugh wrote:

> On Sat, 26 Dec 2020 at 19:34, John Dammeyer <[email protected]> 
wrote:
> > Making a new lower pulley with 9 teeth is out of the question.  It's
> > too small for only 9T and definitely won't fit on the 19mm motor
> > shaft.  And that's the kicker.  At almost 3/4" the pulley that goes
> > onto it has to be large enough to have a decent grip with set screws
> > onto a 6mm key.
>
> I seem to recall that it is recommended to not go below 12T anyway.
>
> I don't know much about L and XL belts, all my machines have used T5.
> T5 is available in widths from 8mm to 25mm.
> https://www.bearingboys.co.uk/T5-Section-5mm-Pitch-1224-c
>
> I also have the correct hob for making custom T5 pulleys, so that is
> one reason for _me_ to use them.
>
> You could consider ignoring the keyway, especially if the motor shafts
> have a threaded hole in the end.
>
> I have several times taken inspiration from the Trantorque bushings:
> https://uk.rs-online.com/web/p/keyless-bushes/7542545/
> However they require a huge central bore, so what I have done is
> machine the pulley bore with a taper and then pull or push in a
> sleeve.
> At various times I have used a bolt in the end of the shaft, a nut
> pulling the wedge through, or a ring of bolts to push the wedge in.
>
> Here is variation on the theme, with two tapers:
> https://bodgesoc.blogspot.com/2017/01/gears.html

That I like, a lot. I've made my own taperlock setups several times, but 
nothing that thin. Thanks for posting it.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
If we desire respect for the law, we must first make the law respectable.
 - Louis D. Brandeis
Genes Web page <http://geneslinuxbox.net:6309/gene>


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