On Monday 18 January 2021 22:21:00 Peter C. Wallace wrote:

> On Mon, 18 Jan 2021, Gene Heskett wrote:
> > But because once locked, its not a big deal if the cutting load
> > slows the spindle 25%, its still locked at that phase angle and it
> > will stay that way until the end of THAT cut stroke.  But if YOU
> > change the spindle speed, then YOU have changed the synch delay at
> > the start of the next stroke and that changes the cutter position as
> > it tracks the next stroke, cutting a wider groove with that next
> > stroke. If you speed it up, the extra cut is the back edge of the
> > tool because it synched later in the spindles rotation.
>
> I dont think thats true, the initial delays do not affect the thread
> past any initial issues when the thread starts.
> This is because once synchronized, the Z is effectively in a
> _position_ locked loop with spindle rotation relative to the
> accumulated angle past the index. Changing the speed may change the
> start of the threads due to the lock-in time but not that main
> threading pass. You can verify this by turning the spindle by hand and
> doing multiple threading passses.
>
This is true of both G76 and G33.1, with G33.1 maintaining sync until the 
tap has been totally withdrawn, while G76 releases the synch during the 
Z retrace, so it can move at G0 speed, then both checks spindle-at-speed 
and if true, starts the next pass on the index if you've written a peck 
loop, exactly the same as for a single pass if your spindle has the 
hueavos to do it in one pass.

Hidden in this is the fact that either resyncs the spindle to z phaseing 
at the starting/resting place for either a G76 or a g33.1 for every 
stroke it makes. And a change in spindle speed will change that phasing, 
screwing up the thread.

So the spindle does not stay synced with Z during the entirety of a G76, 
each of the pass cuts is a fresh sync.  And If you have to write a peck 
loop for tappping because you don't have a 20 horse spindle it is also 
freshly resynced at the top of each g33.1. I usually stretch that top 
stop long enough to blow most of the swarf off the spinning tap, and to 
give it a drink of rapid tap or buttercut. It Helps to keep the tap from 
packing full.

> Peter Wallace
> Mesa Electronics
>
>
>
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Cheers, Gene Heskett
-- 
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Genes Web page <http://geneslinuxbox.net:6309/gene>


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