On Wednesday 20 January 2021 17:50:17 Frank Tkalcevic wrote:

> > Since I can't buy a 30mm wrench that doesn't weigh 10+ lbs, and is
> > 15-20" long, I am carving out a 30mm ER20 nut wrench from 1/2" alu
> > plate, using G5.2/G5.3 to carve out a profiled handle, and its
> > working rather well.
>
> Do we get a photo?

Attached. Or was, by the time it was base64'd, a 273k jpg was 380k and 
too big. So I removed it for a resend.

I had it clamped to a planed flat cherry spoilboard, but had to 
heavily modify the code because even with a nice flat 3/4" cherry under 
it, it was still a mm+ out of flat with the 6040 bed. So I had to do 
some commenting and adjusting of the code to get it cut completely free.

> And how did you write the gcode?

By hand, with some help from argenm18.py for the circular stuff. I have 
the beta freecad, but not the knowledge to run it. So I write one good 
line of code, or a short paragraph, and wrap it in a loop. At the moment 
its still only about 100 LOC.

> Did you use the axis backplot to check the curves?

Yes, but the backplot wasn't as accurate as the mill, so there is a 
detectable glitch at the root of the handle on both sides.  So I had to 
re-write all the whiles to make 2 final passes deep enough to actually 
cut it loose.

I need to make the other wrench yet, so I'll be hacking on it to do that, 
and then I will post the code. I also intend to further lighten them by 
removing quite a bit of the handle thickness which I'll do in a 
separate .ngc file.  And some of tomorrow is wasted, getting fresh 
rubber on the truck.  And my 8 oz coke bottle for mister supply needs 
swapped for a bigger one if all the code is enabled at one time. I had 
to refill it twice.

Now I hope it will get past the size limits. The smunched pix is 273k, 
any more smunch and the color goes to pot.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
If we desire respect for the law, we must first make the law respectable.
 - Louis D. Brandeis
Genes Web page <http://geneslinuxbox.net:6309/gene>


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